Upcycling of polyethylene to gasoline through a self-supplied hydrogen strategy in a layered self-pillared zeolite

Ziyu Cen, Xue Han, Longfei Lin, Sihai Yang, Wanying Han, Weilong Wen, Wenli Yuan, Minghua Dong, Zhiye Ma, Fang Li, Yubin Ke, Juncai Dong, Jin Zhang, Shuhu Liu, Jialiang Li, Qian Li, Ningning Wu, Junfeng Xiang, Hao Wu, Lile CaiYanbo Hou, Yongqiang Cheng, Luke L. Daemen, Anibal J. Ramirez-Cuesta, Pilar Ferrer, David C. Grinter, Georg Held, Yueming Liu, Buxing Han

Research output: Contribution to journalArticlepeer-review

73 Scopus citations

Abstract

Conversion of plastic wastes to valuable carbon resources without using noble metal catalysts or external hydrogen remains a challenging task. Here we report a layered self-pillared zeolite that enables the conversion of polyethylene to gasoline with a remarkable selectivity of 99% and yields of >80% in 4 h at 240 °C. The liquid product is primarily composed of branched alkanes (selectivity of 72%), affording a high research octane number of 88.0 that is comparable to commercial gasoline (86.6). In situ inelastic neutron scattering, small-angle neutron scattering, solid-state nuclear magnetic resonance, X-ray absorption spectroscopy and isotope-labelling experiments reveal that the activation of polyethylene is promoted by the open framework tri-coordinated Al sites of the zeolite, followed by β-scission and isomerization on Brönsted acids sites, accompanied by hydride transfer over open framework tri-coordinated Al sites through a self-supplied hydrogen pathway to yield selectivity to branched alkanes. This study shows the potential of layered zeolite materials in enabling the upcycling of plastic wastes. (Figure presented.)

Original languageEnglish
Pages (from-to)871-880
Number of pages10
JournalNature Chemistry
Volume16
Issue number6
DOIs
StatePublished - Jun 2024

Funding

This work was supported by the National Natural Science Foundation of China (grant no. 22293012 to L.L., grant no. 22293015 to B.H., grant no. 22121002 to B.H.), Engineering and Physical Sciences Research Council (EPSRC) (grant no. EP/V056409/1 to S.Y.), the University of Manchester, Beijing National Laboratory for Molecular Sciences (BNLMS) and Peking University. We thank Beijing Synchrotron Radiation Facility, Diamond Light Source and China Spallation Neutron Source for access to the beamlines 4B7B, B07-B (SI33962) and Small Angle Neutron Diffractometer, respectively. A portion of this research used resources at the Spallation Neutron Source, a Department of Energy (DOE) Office of Science User Facility operated by Oak Ridge National Laboratory. The computing resources at Oak Ridge National Laboratory were made available through the VirtuES and the ICE-MAN projects, funded by Laboratory Directed Research and Development program and Compute and Data Environment for Science. We thank Z. Wang for the assistance during the acquisition of GD ESI mass spectra.

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