Understanding slurry formulations to guide solution-processing of solid electrolytes

Anand Parejiya, Marm B. Dixit, Dhrupad Parikh, Ruhul Amin, Rachid Essehli, Jianlin Li, David L. Wood, Ilias Belharouak

Research output: Contribution to journalArticlepeer-review

8 Scopus citations

Abstract

Scalable processing of thin solid electrolytes is crucial for engineering solid-state batteries with practical energy densities. To leverage existing battery production infrastructure, pathways for solution processing of solid electrolyte films must be investigated. Roll-to-roll compatible film preparation of aluminum-doped lithium lanthanum zirconate oxide was studied. Four slurry configurations accounting for different solvent properties and solid loadings were evaluated to investigate the ternary interactions within the dispersions. Rheological and coating stability analyses were carried out on the processed slurries. The analysis and characterization indicated that improved component interactions within the ethanol/toluene system result in homogenized distribution of the particles, binder, and plasticizer, and enable the extraction of free-standing thin films with thicknesses of 20 μm and large area (>15 in.2). The drawbacks and opportunities of several protocols for high temperature sintering of the dried green films were investigated. This study highlights the importance of engineering dispersions during the development of processing protocols for solid electrolytes and provides guidelines for the best practices that can be leveraged for solution processing–based fabrications for a wide range of solid electrolyte materials.

Original languageEnglish
Article number231894
JournalJournal of Power Sources
Volume544
DOIs
StatePublished - Oct 1 2022

Funding

This research at Oak Ridge National Laboratory , managed by UT Battelle, LLC, for the US Department of Energy (DOE) under contract DE-AC05-00OR22725, was sponsored by Laboratory Directed Research and Development (LDRD) Program at Oak Ridge National Laboratory , and the Office of Energy Efficiency and Renewable Energy (EERE) Vehicle Technologies Office (VTO) (Director: David Howell) Applied Battery Research subprogram (Program Manager: Peter Faguy). Marm Dixit is supported by the Alvin M. Weinberg Fellowship at Oak Ridge National Laboratory. This manuscript has been authored by UT-Battelle, LLC, under contract DE-AC05-00OR22725 with the US Department of Energy (DOE). The US government retains and the publisher, by accepting the article for publication, acknowledges that the US government retains a nonexclusive, paid-up, irrevocable, worldwide license to publish or reproduce the published form of this manuscript, or allow others to do so, for US government purposes. DOE will provide public access to these results of federally sponsored research in accordance with the DOE Public Access Plan ( http://energy.gov/downloads/doe-public-access-plan ).

Keywords

  • Garnet
  • Processing
  • Roll to roll
  • Slurries
  • Solid electrolyte
  • Solid state batteries

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