Understanding and tuning organocatalysts for versatile condensation polymer deconstruction

Jackie Zheng, Octavio Jupp, Nicholas J. Galan, Bobby Sumpter, Sheng Dai, Jeffrey C. Foster, Tomonori Saito

Research output: Contribution to journalArticlepeer-review

Abstract

Plastics are widely used for their durability and versatility, but recycling remains a major challenge, especially for mixed or contaminated waste. Mechanical recycling works well for clean, single-polymer streams like PET but has limited efficiency for complex waste streams. Chemical recycling, particularly glycolysis, is often employed to selectively deconstruct condensation polymers under mild conditions. This study explores catalyst design for glycolysis using linear free energy (Hammett) analysis to evaluate how catalyst structure influences polymer deconstruction. Polycaprolactone (PCL) is used as a model polyester due to its solubility and low deconstruction temperature. Triazabicyclodecene (TBD) paired with benzoic acid derivatives depicts a clear linear trend in depolymerization rates with Hammett values. TBD with p-aminobenzoic acid (PABA) stands out for its catalytic efficiency, thermal stability, and scalability, along with PABA's commercial availability as vitamin B-10. The TBD:PABA catalyst not only effectively breaks down PCL but also enables sequential deconstruction of polycarbonate, PET, and Nylon in mixed waste streams. These results highlight the value of Hammett-guided catalyst design and establish TBD:PABA as a promising, scalable organocatalyst for mixed plastic recycling, enabling recovery of individual polymer building blocks from blended waste and offering a practical route toward circular plastics.

Original languageEnglish
Pages (from-to)32111-32121
Number of pages11
JournalJournal of Materials Chemistry A
Volume13
Issue number38
DOIs
StatePublished - Sep 30 2025

Funding

This research was supported by the U.S. Department of Energy, Office of Science, Basic Energy Sciences, Materials Sciences and Engineering Division. DFT calculations used resources at the Center for Nanophase Materials Sciences, a US Department of Energy Office of Science User Facility operated at Oak Ridge National Laboratory. We thank Jihye Choi for figure preparation. This manuscript has been authored by UT-Battelle, LLC, under contract DE-AC05-00OR22725 with the US Department of Energy (DOE). The US government retains and the publisher, by accepting the article for publication, acknowledges that the US government retains a nonexclusive, paid-up, irrevocable, worldwide license to publish or reproduce the published form of this manuscript, or allow others to do so, for US government purposes. DOE will provide public access to these results of federally sponsored research in accordance with the DOE Public Access Plan.

Fingerprint

Dive into the research topics of 'Understanding and tuning organocatalysts for versatile condensation polymer deconstruction'. Together they form a unique fingerprint.

Cite this