Thin film surface modifications of thin/tunable liquid/gas diffusion layers for high-efficiency proton exchange membrane electrolyzer cells

Zhenye Kang, Jingke Mo, Gaoqiang Yang, Yifan Li, Derrick A. Talley, Scott T. Retterer, David A. Cullen, Todd J. Toops, Michael P. Brady, Guido Bender, Bryan S. Pivovar, Johney B. Green, Feng Yuan Zhang

Research output: Contribution to journalArticlepeer-review

79 Scopus citations

Abstract

A proton exchange membrane electrolyzer cell (PEMEC) is one of the most promising devices for high-efficiency and low-cost energy storage and ultrahigh purity hydrogen production. As one of the critical components in PEMECs, the titanium thin/tunable LGDL (TT-LGDL) with its advantages of small thickness, planar surface, straight-through pores, and well-controlled pore morphologies, achieved superior multifunctional performance for hydrogen and oxygen production from water splitting even at low temperature. Different thin film surface treatments on the novel TT-LGDLs for enhancing the interfacial contacts and PEMEC performance were investigated both in-situ and ex-situ for the first time. Surface modified TT-LGDLs with about 180 nm thick Au thin film yielded performance improvement (voltage reduction), from 1.6849 V with untreated TT-LGDLs to only 1.6328 V with treated TT-LGDLs at 2.0 A/cm2 and 80 °C. Furthermore, the hydrogen/oxygen production rate was increased by about 28.2% at 1.60 V and 80 °C. The durability test demonstrated that the surface treated TT-LGDL has good stability as well. The gold electroplating surface treatment is a promising method for the PEMEC performance enhancement and titanium material protection even in harsh environment.

Original languageEnglish
Pages (from-to)983-990
Number of pages8
JournalApplied Energy
Volume206
DOIs
StatePublished - 2017

Funding

The authors greatly appreciate the support from U.S. Department of Energy’s National Energy Technology Laboratory under Award DE-FE0011585, and National Renewable Energy Laboratory under Award DE-AC36-08GO28308. This research was partially conducted at the Center for Nanophase Materials Sciences, which is a DOE Office of Science User Facility. The authors also wish to express their appreciation to Dr. Bo Han, William Barnhill, Stuart Steen, Dale Hensley, Dayrl Briggs, Alexander Terekhov, Douglas Warnberg, and Kate Lansford for their help.

Keywords

  • Electroplating
  • Hydrogen/oxygen production
  • Liquid/gas diffusion layers
  • Proton exchange membrane electrolyzer cells
  • Surface treatment
  • Water splitting

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