Thermal process monitoring for wire-arc additive manufacturing using IR cameras

William Carter, Christopher Masuo, Andrzej Nycz, Mark Noakes, Derek Vaughan

Research output: Contribution to conferencePaperpeer-review

4 Scopus citations

Abstract

Wire-arc additive manufacturing systems use robotic MIG welders to build parts using welding wire. As a part is built the temperature rises as energy is input and the thermal mass increases. While some pre-heat is ideal for welding, improper thermal management can lead to defects and negatively affect material properties. Thermal imaging allows for non-contact thermal monitoring and can be used to track thermal gradients as well as layer temperatures before and after deposition providing a method to ensure proper thermal management. A typical IR camera setup on an mBAAM system is discussed along with methods to use thermal monitoring to improve material properties and reduce defects in the final part.

Original languageEnglish
Pages1812-1817
Number of pages6
StatePublished - 2019
Event30th Annual International Solid Freeform Fabrication Symposium - An Additive Manufacturing Conference, SFF 2019 - Austin, United States
Duration: Aug 12 2019Aug 14 2019

Conference

Conference30th Annual International Solid Freeform Fabrication Symposium - An Additive Manufacturing Conference, SFF 2019
Country/TerritoryUnited States
CityAustin
Period08/12/1908/14/19

Funding

This material is based upon work supported by the U.S. Department of Energy, Office of Science, Office of Energy Efficiency & Renewable Energy, Advanced Manufacturing Office, under contract number DE-AC05-00OR22725. The authors would like to thank Lincoln Electric and Wolf Robotics for collaborating with us in development and providing the Wolf wire-arc system.

FundersFunder number
U.S. Department of Energy
Advanced Manufacturing OfficeDE-AC05-00OR22725
Office of Science
Office of Energy Efficiency and Renewable Energy

    Fingerprint

    Dive into the research topics of 'Thermal process monitoring for wire-arc additive manufacturing using IR cameras'. Together they form a unique fingerprint.

    Cite this