THE IMPACT OF OXIDATION-INDUCED DEGRADATION ON MATERIALS USED IN HYDROGEN-FIRED MICROTURBINES

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

Hydrogen-fueled microturbines are being considered as part of the future green microgrid. However, the use of hydrogen as a fuel presents new challenges for selection and development of suitable high temperature materials for hydrogen combustion. The burning of hydrogen is expected to result in higher operating temperatures and higher than typically observed water vapor contents in exhaust gases versus burning natural gas. In the present work, foil specimens of various Fe- and Ni-based alloys were oxidized in air + 10 % H2O and air + 60% H2O for up to 5, 000 h at 700 °C to simulate the exhaust atmosphere of natural gas and hydrogen-fueled microturbines. The impact of alloy composition and water vapor content on the oxidation/volatilization induced loss of wall thickness was experimentally evaluated. Enhanced external oxidation and volatilization of Cr2O3 and Ti-doped Cr2O3 scales was observed in air + 60% H2O compared to air + 10% H2O. No significant impact of the higher water vapor content was observed on Al2O3 scales formed on Fe-based alumina forming alloys. Lifetime modeling was employed to predict the combined effects of water vapor content, gas flow rates, temperature and alloy composition on the oxidation-induced lifetime of the investigated materials.

Original languageEnglish
Title of host publicationMicroturbines, Turbochargers, and Small Turbomachines; Oil and Gas Applications
PublisherAmerican Society of Mechanical Engineers (ASME)
ISBN (Electronic)9780791887035
DOIs
StatePublished - 2023
EventASME Turbo Expo 2023: Turbomachinery Technical Conference and Exposition, GT 2023 - Boston, United States
Duration: Jun 26 2023Jun 30 2023

Publication series

NameProceedings of the ASME Turbo Expo
Volume9

Conference

ConferenceASME Turbo Expo 2023: Turbomachinery Technical Conference and Exposition, GT 2023
Country/TerritoryUnited States
CityBoston
Period06/26/2306/30/23

Bibliographical note

Publisher Copyright:
© 2023 American Society of Mechanical Engineers (ASME). All rights reserved.

Funding

The authors sincerely thank J. Wade, M. Stephens, T. Lowe and D. Newberry for assistance with the experimental work and metallography preparations and characterization at ORNL. V. Deodeshmukh, S. Dryepondt and H. Hattendorf are acknowledged for providing the 282, AFA and 602CA foils respectively. The authors sincerely thank M. Ridley and D. Sulejmanovic for providing valuable comments on the manuscript. This research was sponsored by the US Department of Energy, Office of Energy Efficiency and Renewable Energy, Combined Heat and Power Program. Notice: This manuscript has been authored by UT-Battelle, LLC under Contract No. DE-AC05-00OR22725 with the U.S. Department of Energy. The United States Government retains and the publisher, by accepting the article for publication, acknowledges that the United States Government retains a non-exclusive, paid-up, irrevocable, world-wide license to publish or reproduce the published form of this manuscript, or allow others to do so, for United States Government purposes. The Department of Energy will provide public access to these results of federally sponsored research in accordance with the DOE PUBLIC ACCESS PLAN (HTTP://ENERGY.GOV/DOWNLOADS/DOE-PUBLIC-ACCESS-PLAN). The authors sincerely thank J. Wade, M. Stephens, T. Lowe and D. Newberry for assistance with the experimental work and metallography preparations and characterization at ORNL. V. Deodeshmukh, S. Dryepondt and H. Hattendorf are acknowledged for providing the 282, AFA and 602CA foils respectively. The authors sincerely thank M. Ridley and D. Sulejmanovic for providing valuable comments on the manuscript. This research was sponsored by the US Department of Energy, Office of Energy Efficiency and Renewable Energy, Combined Heat and Power Program. Notice: This manuscript has been authored by UT-Battelle, LLC under Contract No. DEAC05-00OR22725 with the U.S. Department of Energy. The United States Government retains and the publisher, by accepting the article for publication, acknowledges that the United States Government retains a non-exclusive, paid-up, irrevocable, world-wide license to publish or reproduce the published form of this manuscript, or allow others to do so, for United States Government purposes. The Department of Energy will provide public access to these results of federally sponsored research in accordance with the DOE PUBLIC ACCESS PLAN (HTTP://ENERGY.GOV/DOWNLOADS/DOE-PUBLIC-ACCESS-PLAN).

FundersFunder number
United States Government
U.S. Department of Energy
Office of Energy Efficiency and Renewable EnergyDE-AC05-00OR22725
Oak Ridge National Laboratory
Alzheimer's Foundation of America602CA

    Keywords

    • Foil oxidation
    • lifetime
    • microturbine
    • water vapor

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