The effect of tool length on stable metal removal rate in high speed milling

S. Smith, W. R. Winfough, J. Halley

Research output: Contribution to journalArticlepeer-review

64 Scopus citations

Abstract

This paper describes the effect of the tool length on achievable stable metal removal rate in high speed milling. Through finite element computation and experiment, it is shown that the tool length most strongly affects the natural frequency of the most flexible mode. The change in frequency changes the most stable speed in the stability lobe diagram. The highest metal removal rates occur when the tool length is selected to match the stable zone to the highest spindle speed. Sometimes longer tools can provide higher metal removal rates than shorter tools because they utilize the stability lobe phenomenon more effectively.

Original languageEnglish
Pages (from-to)307-310
Number of pages4
JournalCIRP Annals - Manufacturing Technology
Volume47
Issue number1
DOIs
StatePublished - 1998
Externally publishedYes

Funding

The authors wish to acknowledge the support of John Kinton, The Boeing Company, The lngersoll Milling Machine Company, and Manufacturing Laboratories, Inc. (MLI) in the completion of the reported work.

FundersFunder number
Manufacturing Laboratories, Inc.
Boeing

    Keywords

    • End milling
    • High speed machining
    • Metal removal rate

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