Sustainable recycling of cathode scraps via Cyrene-based separation

Yaocai Bai, W. Blake Hawley, Charl J. Jafta, Nitin Muralidharan, Bryant J. Polzin, Ilias Belharouak

Research output: Contribution to journalArticlepeer-review

70 Scopus citations

Abstract

Separation of cathode materials from the current collector remains a challenging task for the recycling of both spent lithium-ion batteries and cathode scraps. Dissolving the organic binder polyvinylidene difluoride (PVDF) with an organic solvent to recover both cathode materials and Al foils is an efficient and promising method. However, the use of toxic solvents limits their practical application in recycling large amounts of cathode scraps generated during the manufacturing process. Cyrene, a bioderived green solvent, is proposed here for a solvent-based separation process. This study investigated a closed-loop recovery process to reclaim cathode materials, Al foils, and PVDF binder from cathode scraps. Additionally, the reuse of the Cyrene solvent led to a circular recycling process. The Cyrene-based separation process embraces a sustainable electrode recovery and reuse platform and paves the way for battery recycling.

Original languageEnglish
Article numbere00202
JournalSustainable Materials and Technologies
Volume25
DOIs
StatePublished - Sep 2020

Funding

This research at Oak Ridge National Laboratory, managed by UT Battelle, LLC, for the US Department of Energy under contract DE-AC05-00OR22725, was sponsored by the Office of Energy Efficiency and Renewable Energy Vehicle Technologies Office (Interim Director: David Howell, Program Manager: Samuel Gillard). This work was done in collaboration with the ReCell Center at Argonne National Laboratory. Characterization was conducted at the Center for Nanophase Materials Sciences, which is a DOE Office of Science User Facility. This research at Oak Ridge National Laboratory, managed by UT Battelle, LLC, for the US Department of Energy under contract DE-AC05-00OR22725, was sponsored by the Office of Energy Efficiency and Renewable Energy Vehicle Technologies Office (Interim Director: David Howell, Program Manager: Samuel Gillard). This work was done in collaboration with the ReCell Center at Argonne National Laboratory. Characterization was conducted at the Center for Nanophase Materials Sciences, which is a DOE Office of Science User Facility. This manuscript has been authored by UT-Battelle, LLC, under contract DE-AC05-00OR22725 with the US Department of Energy (DOE). The US government retains and the publisher, by accepting the article for publication, acknowledges that the US government retains a nonexclusive, paid-up, irrevocable, worldwide license to publish or reproduce the published form of this manuscript, or allow others to do so, for US government purposes. DOE will provide public access to these results of federally sponsored research in accordance with the DOE Public Access Plan ( http://energy.gov/downloads/doe-public-access-plan ).

FundersFunder number
DOE Office of Science
Office of Energy Efficiency and Renewable Energy Vehicle Technologies Office
US Department of Energy
U.S. Department of EnergyDE-AC05-00OR22725
Battelle
Office of Energy Efficiency and Renewable Energy
Argonne National Laboratory
Oak Ridge National Laboratory
UT-Battelle

    Keywords

    • Cyrene
    • Direct recycling
    • Electrode materials
    • Lithium-ion batteries
    • Polyvinylidene fluoride

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