Structure-performance relationships of lithium-ion battery cathodes revealed by contrast-variation small-angle neutron scattering

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Abstract

Lithium-ion battery cathodes are porous composites of active material, conductive carbon, and polymer binder. Controlling the cathode microstructure is key to achieving high energy density and cycling stability. Current characterization techniques lack the nanoscale resolution over representative volumes necessary to relate cathode microstructure to cycling performance. To address this challenge, we utilize contrast-variation small-angle neutron scattering to quantify the chemical and structural features of cathodes wet by dimethyl carbonate, representing a relevant solvent environment. Using neutron scattering measurements, we identify an expansion in carbon and polymer structures that arises after calendering and wetting with solvent. Further, we deconvolute the carbon and binder phases to obtain the solvent-accessible carbon black surface area, which we correlate to diminished capacity retention driven by electrolyte decomposition on exposed carbon. This technique provides nanoscale insight into composite cathode microstructures and resulting cycling performance, promising future applications to a broad range of porous materials that exist in energy storage systems.

Original languageEnglish
Pages (from-to)33114-33124
Number of pages11
JournalJournal of Materials Chemistry A
Volume12
Issue number47
DOIs
StatePublished - Oct 23 2024

Funding

This material was based upon work supported by the U.S. Department of Energy, Office of Science, Office of Basic Energy Sciences, under Award No. DE-SC-0022119. A portion of this research used resources at the Spallation Neutron Source, a DOE Office of Science User Facility operated by the Oak Ridge National Laboratory. The beam time was allocated to BL-6, EQ-SANS, on proposal number IPTS-30638. Q. L. acknowledged that this research was supported in part by an appointment to the Oak Ridge National Laboratory GRO Program, sponsored by the U.S. Department of Energy and administered by the Oak Ridge Institute for Science and Education. Q. L. gratefully acknowledges support from the Ryan Fellowship and the International Institute for Nanotechnology at Northwestern University. W. B. gratefully acknowledges support by the National Science Foundation Graduate Research Fellowship Program (NSF-GRFP). This work made use of the EPIC facility of Northwestern University's NUANCE Center, which has received support from the SHyNE Resource (NSF ECCS-2025633), the IIN, and Northwestern's MRSEC program (NSF DMR-2308691). This research used resources of the Advanced Photon Source, a U.S. Department of Energy (DOE) Office of Science user facility operated for the DOE Office of Science by Argonne National Laboratory under Contract No. DE-AC02-06CH11357.

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