Strain distribution and failure mode of polymer separators for Li-ion batteries under biaxial loading

Sergiy Kalnaus, Abhishek Kumar, Yanli Wang, Jianlin Li, Srdjan Simunovic, John A. Turner, Phillip Gorney

Research output: Contribution to journalArticlepeer-review

47 Scopus citations

Abstract

Deformation of polymer separators for Li-ion batteries has been studied under biaxial tension by using a dome test setup. This deformation mode provides characterization of separator strength under more complex loading conditions, closer representing deformation of an electric vehicle battery during crash event, compared to uniaxial tension or compression. Two polymer separators, Celgard 2325 and Celgard 2075 were investigated by deformation with spheres of three different diameters. Strains in separators were measured in situ by using Digital Image Correlation (DIC) technique. The results show consistent rupture of separators along the machine direction coinciding with areas of high strain accumulation. The critical first principal strain for failure was independent of the sphere diameter and was determined to be approximately 34% and 43% for Celgard 2325 and Celgard 2075 respectively. These values can be taken as a criterion for internal short circuit in a battery following an out-of-plane impact. A Finite Element (FE) model was built with the anisotropic description of separator behavior, derived from tensile tests in orthogonal directions. The results of simulations predicted the response of separator rather well when compared to experimental results for various sizes of rigid sphere.

Original languageEnglish
Pages (from-to)139-145
Number of pages7
JournalJournal of Power Sources
Volume378
DOIs
StatePublished - Feb 28 2018

Funding

This research at Oak Ridge National Laboratory, managed by UT-Battelle, LLC, for the U.S. Department of Energy under contract DE-AC05-00OR22725 , was sponsored by the Vehicle Technologies Program for the Office of Energy Efficiency and Renewable Energy ( VT1201 21105 ) and by the National Highway Traffic Safety Administration (DOE No. 2088-A031-15 ). Rick R. Lowden is acknowledged for his assistance and expertise in setting up the experiments. Notice: This manuscript has been authored by UT-Battelle, LLC under Contract No. DE-AC05-00OR22725 with the U.S. Department of Energy. The United States Government retains and the publisher, by accepting the article for publication, acknowledges that the United States Government retains a non-exclusive, paid-up, irrevocable, world-wide license to publish or reproduce the published form of this manuscript, or allow others to do so, for United States Government purposes. The Department of Energy will provide public access to these results of federally sponsored research in accordance with the DOE Public Access Plan ( http://energy.gov/downloads/doe-public-access-plan ).

FundersFunder number
U.S. Department of EnergyDE-AC05-00OR22725
Office of Energy Efficiency and Renewable EnergyVT1201 21105
Oak Ridge National Laboratory
National Highway Traffic Safety Administration2088-A031-15

    Keywords

    • Li-ion battery
    • Mechanical abuse
    • Safety
    • Separator

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