Smooth Nb surfaces fabricated by buffered electropolishing

Andy T. Wu, John Mammosser, Larry Phillips, Jean Delayen, Charles Reece, Amy Wilkerson, David Smith, Robert Ike

Research output: Contribution to journalArticlepeer-review

28 Scopus citations

Abstract

It was demonstrated that smooth Nb surfaces could be obtained through buffered electropolishing (BEP) employing an electrolyte consisting of lactic, sulfuric, and hydrofluoric acids. Parameters that control the polishing process were optimized to achieve a smooth surface finish. The polishing rate of BEP was determined to be 0.646 μm/min which was much higher than 0.381 μm/min achieved by the conventional electropolishing (EP) process widely used in the superconducting radio frequency (SRF) community. Root mean square measurements using a 3D profilometer revealed that Nb surfaces treated by BEP were an order of magnitude smoother than those treated by the optimized EP process. The chemical composition of the Nb surfaces after BEP was analyzed by static and dynamic secondary ion mass spectrometry (SIMS) systems. SIMS results implied that the surface oxide structure of Nb might be more complicated than what usually believed and could be inhomogeneous. Preliminary results of BEP on Nb SRF single cell cavities and half-cells were reported. It was shown that smooth and bright surfaces could be obtained in 1800 s when the electric field inside a SRF cavity was uniform during a BEP process. This study showed that BEP is a promising technique for surface treatment on Nb SRF cavities to be used in particle accelerators.

Original languageEnglish
Pages (from-to)3041-3052
Number of pages12
JournalApplied Surface Science
Volume253
Issue number6
DOIs
StatePublished - Jan 15 2007
Externally publishedYes

Funding

Authored by The Southeastern Universities Research Association, Inc. under U.S. DOE Contract No. DE-AC05-84150. The U.S. Government retains a non-exclusive, paid-up, irrevocable, world-wide license to publish or reproduce this manuscript for U.S. Government purposes.

FundersFunder number
Southeastern Universities Research Association, Inc.
U.S. Department of EnergyDE-AC05-84150

    Keywords

    • Electropolishing
    • Niobium
    • Particle accelerator
    • Superconducting radio frequency cavity
    • Surface property
    • Surface treatment

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