Sintering-based Metal Additive Manufacturing Methods for Magnetic Materials

H. Wang, A. M. Elliot, M. P. Paranthaman

Research output: Chapter in Book/Report/Conference proceedingChapterpeer-review

Abstract

In this chapter, we review the relationship between solid-state sintering and additive manufacturing (AM) methods for fabricating soft and hard magnetic materials. Heat treatment as a post-processing method has been done in conjunction with AM as a method to improve density and/or mechanical properties. In binder jetting (BJT) of metal powders, sintering is a crucial post-processing step and is necessary for obtaining the final product. This is because the parts are only in the “green” state when they leave the BJT printer, with poor mechanical properties and high porosity. Sintering densifies and strengthens the green part into the final product. A potential industrial application for sintering-based AM is the fabrication of magnetic materials. The motivation for doing so, the process and properties of the AM magnets, and the potential applications of post-sintered AM magnets are explored.

Original languageEnglish
Title of host publicationSolid-State Metal Additive Manufacturing
Subtitle of host publicationPhysics, Processes, Mechanical Properties, and Applications
Publisherwiley
Pages361-378
Number of pages18
ISBN (Electronic)9783527839353
ISBN (Print)9783527350933
DOIs
StatePublished - Jan 1 2024

Keywords

  • 3D printing
  • additive manufacturing
  • binder jetting
  • densification
  • electric motorelectric generator
  • Fe-Si soft magnets
  • neodymium iron boron magnets
  • rare earth permanent magnets
  • sintering

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