Reduction in Hysteresis Loss of Binder Jet Printed Iron Silicon with Boron

Thang Pham; Hawke Suen; Patrick Kwon; Geeta Kumari; Carl Boehlert; Shanelle Foster

doi:10.1109/TIA.2021.3099463

Reduction in Hysteresis Loss of Binder Jet Printed Iron Silicon with Boron

Thang Pham, Hawke Suen, Patrick Kwon, Geeta Kumari, Carl Boehlert, Shanelle Foster

Research output: Contribution to journal › Article › peer-review

6 Scopus citations

Abstract

In this article, we use a factorial design of experiments to develop a three-way relationship between the 3-D printing parameters, the microstructural characteristics, and the hysteresis loss of binder jet printed iron silicon. Subsequent analysis of variance is used to validate the hypotheses between the printing process input factors and the output factors. The input factors in this work include the sintering temperature, the addition of boron, and the silicon content in the starting powder. The magnetic output factors of the printed iron silicon include the intrinsic coercivity and the hysteresis loss per cycle, which are extracted via the use of quasi-static magnetic characterization. Additionally, ac magnetic characterization is used to extract the total iron loss of the binder jet printed silicon. The microstructural output factors are extracted via the use of optical microscope. The established relationship can be used to reduce hysteresis loss in binder jet printed iron silicon.

Original language	English
Article number	9496189
Pages (from-to)	4864-4873
Number of pages	10
Journal	IEEE Transactions on Industry Applications
Volume	57
Issue number	5
DOIs	https://doi.org/10.1109/TIA.2021.3099463
State	Published - Sep 1 2021
Externally published	Yes

Funding

Manuscript received February 10, 2021; revised May 27, 2021; accepted July 9, 2021. Date of publication July 26, 2021; date of current version September 16, 2021. Paper 2020-EMC-1723.R1, presented at the 2020 International Conference on Electrical Machines, Gothenburg, Sweden, Aug. 23–26, and approved for publication in the IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS by the Electric Machines Committee of the IEEE Industry Applications Society. This work was supported by the Department of Navy, Office of Naval Research under ONR Award N00014-18-1-2514. (Corresponding author: Thang Q. Pham.) Thang Q. Pham is with the Department of Electrical and Computer Engineering, Michigan State University, East Lansing, MI 48824 USA (e-mail: [email protected]).

Funders	Funder number
Department of Navy
Office of Naval Research	N00014-18-1-2514

Keywords

Additive manufacturing (AM)
binder jet printing (BJP)
electrical machines
ferromagnetic materials
hysteresis loss
intrinsic coercivity
printed iron silicon

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

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10.1109/TIA.2021.3099463

Cite this

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title = "Reduction in Hysteresis Loss of Binder Jet Printed Iron Silicon with Boron",

abstract = "In this article, we use a factorial design of experiments to develop a three-way relationship between the 3-D printing parameters, the microstructural characteristics, and the hysteresis loss of binder jet printed iron silicon. Subsequent analysis of variance is used to validate the hypotheses between the printing process input factors and the output factors. The input factors in this work include the sintering temperature, the addition of boron, and the silicon content in the starting powder. The magnetic output factors of the printed iron silicon include the intrinsic coercivity and the hysteresis loss per cycle, which are extracted via the use of quasi-static magnetic characterization. Additionally, ac magnetic characterization is used to extract the total iron loss of the binder jet printed silicon. The microstructural output factors are extracted via the use of optical microscope. The established relationship can be used to reduce hysteresis loss in binder jet printed iron silicon.",

keywords = "Additive manufacturing (AM), binder jet printing (BJP), electrical machines, ferromagnetic materials, hysteresis loss, intrinsic coercivity, printed iron silicon",

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Reduction in Hysteresis Loss of Binder Jet Printed Iron Silicon with Boron

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UN SDGs

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