Abstract
The radiation-induced swelling of SiC and its composites, including strong dependencies on temperature and dose, can drive significant lateral bowing in the presence of temperature and/or dose gradients. In recent years, simulations have been performed to assess the extent of bowing in SiC composite light-water reactor (LWR) fuel cladding and boiling water reactor (BWR) channel boxes. However, to date, no integral experimental data exist to validate these models. This work provides the first experimental bowing evaluation of three ∼380 mm long SiC composite specimens irradiated under varying neutron dose gradients (∼50°C–60°C, 0.03–0.06 dpa): two tubes (∼9.8 mm diameter) and a miniature BWR channel box (∼30 mm square). The measured radiation-induced length swelling (∼0.3%–0.7% linear) was consistently 10%–21% higher than values obtained from 3D finite element structural analyses with inputs from 3D radiation transport calculations. This discrepancy could be at least partially explained by differences in dose rate (∼10-8 dpa/s) compared to the literature data (∼10-6 dpa/s) used to establish the dose-to-swelling correlations in the model. Nevertheless, the modeled bowing magnitudes (<2 mm) obtained from finite element analyses and simple analytical equations were within the bounds of the experimental measurements for all specimens. With improved confidence in the ability to predict the structural response and measure the macroscopic deformations, future experiments will target transient bowing under neutron flux gradients at representative LWR temperatures and assess whether grid spacers can mitigate the tens of millimeters of bowing that would otherwise be expected in ∼4 m long LWR components.
| Original language | English |
|---|---|
| Article number | 156290 |
| Journal | Journal of Nuclear Materials |
| Volume | 619 |
| DOIs | |
| State | Published - Jan 2026 |
Funding
This work was primarily supported by the Advanced Fuels Campaign of the US Department of Energy Office of Nuclear Energy (DOE-NE). DOE-NE’s Gateway for Accelerated Innovation in Nuclear program also provided a voucher (award number NE-23-31249) to General Atomics to support post-irradiation examination of the channel box specimen. Neutron irradiation in HFIR is made possible by the DOE Office of Science’s Basic Energy Sciences program. The authors greatly appreciate and acknowledge the efforts of many current and former ORNL staff that supported this effort. Kurt Terrani contributed to the initial conception of the experiment. Joseph Burns performed the original neutronic analyses, and Kyoung Lee provided advice on fitting of the dose distributions. Adam James assisted with the pre-irradiation profilometry and optical microscopy. Kory Linton and David Bryant helped plan and coordinate the experiment shipment, hot cell receipt, and disassembly. Travis Dixon, Patricia Tedder, Mike Terry, and Amy Godfrey performed the dimensional inspections in the ORNL’s Low Activation Materials Development and Analysis facility. Sarah Oswald of General Atomics contributed to preform tooling designs that facilitated fabrication of the channel box specimen to meet experimental requirements. Notice: This manuscript has been authored by UT-Battelle, LLC, under contract DE-AC05-00OR22725 with the US Department of Energy (DOE). The US government retains and the publisher, by accepting the article for publication, acknowledges that the US government retains a nonexclusive, paid-up, irrevocable, worldwide license to publish or reproduce the published form of this manuscript, or allow others to do so, for US government purposes. DOE will provide public access to these results of federally sponsored research in accordance with the DOE Public Access Plan ( http://energy.gov/downloads/doe-public-access-plan ).
Keywords
- bowing
- channel box
- cladding
- light-water reactor
- neutron flux gradients
- silicon carbide composites
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