Process planning for hybrid manufacturing using additive friction stir deposition

Joshua Kincaid; Elijah Charles; Ryan Garcia; Jake Dvorak; Timothy No; Scott Smith; Tony Schmitz

doi:10.1016/j.mfglet.2023.07.001

Process planning for hybrid manufacturing using additive friction stir deposition

Joshua Kincaid, Elijah Charles, Ryan Garcia, Jake Dvorak, Timothy No, Scott Smith, Tony Schmitz

Research output: Contribution to journal › Article › peer-review

11 Scopus citations

Abstract

Additive friction stir deposition (AFSD) provides a solid-state approach to metal deposition that does not rely on local melting and solidification, but rather on kinetic energy and plastic flow. In this study, AFSD is combined with structured light scanning, turning, and milling to produce metal components while considering the unique requirements imposed by the hybrid manufacturing process sequences. Two demonstrations are presented which include: 1) a cylindrical build plate selection to enable coordinate system transfer between deposition and turning of a hollow cone; and 2) intermittent deposition-machining operations with structured light scanning to fabricate a two-sided hexagon-cylinder geometry.

Original language	English
Pages (from-to)	26-31
Number of pages	6
Journal	Manufacturing Letters
Volume	37
DOIs	https://doi.org/10.1016/j.mfglet.2023.07.001
State	Published - Sep 2023

Funding

This work was partially supported by the DOE Office of Energy Efficiency and Renewable Energy (EERE), Advanced Manufacturing Office (AMO), under contract DE-AC05-00OR22725. The US government retains and the publisher, by accepting the article for publication, acknowledges that the US government retains a nonexclusive, paid-up, irrevocable, worldwide license to publish or reproduce the published form of this manuscript, or allow others to do so, for US government purposes. DOE will provide public access to these results of federally sponsored research in accordance with the DOE Public Access Plan ( https://energy.gov/downloads/doe-public-access-plan ). This work was partially supported by the DOE Office of Energy Efficiency and Renewable Energy (EERE), Advanced Manufacturing Office (AMO), under contract DE-AC05-00OR22725. The US government retains and the publisher, by accepting the article for publication, acknowledges that the US government retains a nonexclusive, paid-up, irrevocable, worldwide license to publish or reproduce the published form of this manuscript, or allow others to do so, for US government purposes. DOE will provide public access to these results of federally sponsored research in accordance with the DOE Public Access Plan (http://energy.gov/downloads/doe-public-access-plan). The authors also acknowledge support from the DEVCOM Army Research Laboratory (grant no. W911NF2120020). ☆ This work was partially supported by the DOE Office of Energy Efficiency and Renewable Energy (EERE), Advanced Manufacturing Office (AMO), under contract DE-AC05-00OR22725. The US government retains and the publisher, by accepting the article for publication, acknowledges that the US government retains a nonexclusive, paid-up, irrevocable, worldwide license to publish or reproduce the published form of this manuscript, or allow others to do so, for US government purposes. DOE will provide public access to these results of federally sponsored research in accordance with the DOE Public Access Plan (https://energy.gov/downloads/doe-public-access-plan). This work was partially supported by the DOE Office of Energy Efficiency and Renewable Energy (EERE) , Advanced Manufacturing Office (AMO), under contract DE-AC05-00OR22725. The US government retains and the publisher, by accepting the article for publication, acknowledges that the US government retains a nonexclusive, paid-up, irrevocable, worldwide license to publish or reproduce the published form of this manuscript, or allow others to do so, for US government purposes. DOE will provide public access to these results of federally sponsored research in accordance with the DOE Public Access Plan ( http://energy.gov/downloads/doe-public-access-plan ). The authors also acknowledge support from the DEVCOM Army Research Laboratory (grant no. W911NF2120020 ).

Funders	Funder number
DOE Public Access Plan
Advanced Manufacturing Office	DE-AC05-00OR22725
Advanced Manufacturing Office
Office of Energy Efficiency and Renewable Energy
DEVCOM Army Research Laboratory	W911NF2120020
DEVCOM Army Research Laboratory

Keywords

Additive friction stir deposition
Milling
Structured light scanning
Turning

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10.1016/j.mfglet.2023.07.001

Cite this

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title = "Process planning for hybrid manufacturing using additive friction stir deposition",

abstract = "Additive friction stir deposition (AFSD) provides a solid-state approach to metal deposition that does not rely on local melting and solidification, but rather on kinetic energy and plastic flow. In this study, AFSD is combined with structured light scanning, turning, and milling to produce metal components while considering the unique requirements imposed by the hybrid manufacturing process sequences. Two demonstrations are presented which include: 1) a cylindrical build plate selection to enable coordinate system transfer between deposition and turning of a hollow cone; and 2) intermittent deposition-machining operations with structured light scanning to fabricate a two-sided hexagon-cylinder geometry.",

keywords = "Additive friction stir deposition, Milling, Structured light scanning, Turning",

author = "Joshua Kincaid and Elijah Charles and Ryan Garcia and Jake Dvorak and Timothy No and Scott Smith and Tony Schmitz",

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year = "2023",

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AU - Garcia, Ryan

AU - Dvorak, Jake

AU - No, Timothy

AU - Smith, Scott

AU - Schmitz, Tony

PY - 2023/9

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AB - Additive friction stir deposition (AFSD) provides a solid-state approach to metal deposition that does not rely on local melting and solidification, but rather on kinetic energy and plastic flow. In this study, AFSD is combined with structured light scanning, turning, and milling to produce metal components while considering the unique requirements imposed by the hybrid manufacturing process sequences. Two demonstrations are presented which include: 1) a cylindrical build plate selection to enable coordinate system transfer between deposition and turning of a hollow cone; and 2) intermittent deposition-machining operations with structured light scanning to fabricate a two-sided hexagon-cylinder geometry.

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Process planning for hybrid manufacturing using additive friction stir deposition

Abstract

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Keywords

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