Precise structure-tailoring of multicomponent nanocatalysts enabled by continuous flow-controlled flash nanoprecipitation technique

Nanostructured catalysts with diverse compositions offer an exciting prospect for various catalytic applications. The precise control of nanostructures allows to tune the physicochemical properties of nanocatalysts and improve their performance. However, most preparative methods rely on conventional batch systems, which require tedious procedures and cause low productivity. Herein, we reported a novel engineered flash nanoprecipitation (FNP) technique to synthesize well-structured nanocatalysts in a continuous-flow procedure with intelligent operation and high productivity, in which a series of multicomponent bismuth oxyhalides (BiOCl_xBr_1-x) were demonstrated as the model catalysts. This method was established on the uninterrupted continuous synthesis of BiOCl_xBr_1-x with precisely controlled microstructure by simply altering the flow rate ratio of precursor fluids in the reactor. The computational fluid dynamics (CFD) simulation showed that the automized flow setup could achieve the accurate control over the intensified fluid mixing. Significantly, a volcano relationship between the halogen compositions and catalytic activities toward photodegradation of tetracycline (TC) was observed, which indicated that the structural changes enabled band structure-dependent regulation. The FNP-processed BiOCl_0.75Br_0.25 possessed a balanced redox ability and light absorption, thus located at the peak of volcano with a five-fold enhancement of intrinsic photocatalytic activity. Overall, this work provides a promising prospect of continuous-flow technique in the engineered manufacturing of the advanced nanomaterials, offering fine-tuning of the nanostructures of materials with low cost and high productivity.