Physical vapor deposition process for engineering Pt based oxygen reduction reaction catalysts on NbOx templated carbon support

Chunchuan Xu, Jun Yang, Ershuai Liu, Qingying Jia, Gabriel M. Veith, Gokul Nair, Stephen DiPietro, Kai Sun, Jixin Chen, P. Pietrasz, Zijie Lu, Mark Jagner, Kerrie K. Gath, Sanjeev Mukerjee, James R. Waldecker

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24 Scopus citations

Abstract

Two physical vapor deposition (PVD) processes, magnetron sputtering (MS) and arc plasma deposition (APD), were investigated to prepare oxygen reduction reaction (ORR) catalysts for proton exchange membrane fuel cells (PEMFCs). The catalysts are composed of Pt or Pt alloy on a NbOx decorated carbon support (NbOx/C). The combination of these materials results in tunable structures and electronic properties and a commensurate increase in lifetime (>60% retention after 30,000 cycles) and initial MEA mass activities of over 300 AgPt−1. In situ x-ray absorption spectroscopy (XAS) shows that there exists direct interaction between Pt and the O in the non-stoichiometric NbOx in Pt on NbOx/C catalyst. The introduction of Co leads to shortened Pt–Pt bond distance as confirmed by XAS, and a beneficial Pt on NbOx strain effect. The relationship between Pt and NbOx loading is discussed based on rotating disk electrode (RDE) data.

Original languageEnglish
Article number227709
JournalJournal of Power Sources
Volume451
DOIs
StatePublished - Mar 1 2020

Funding

This work was supported by Fuel Cell Technology Office under the Office of Energy Efficiency and Renewable Energy of the U.S. Department of Energy , through Contract No. DE-EE0007675 . The authors gratefully acknowledge the use of Beamline 7-BM (QAS) and 8-ID (ISS) of the National Synchrotron Light Source (NSLS) II at Brookhaven National Laboratory, under U.S. Thanks also extended to DOE project manager David Peterson. Appendix A This work was supported by Fuel Cell Technology Office under the Office of Energy Efficiency and Renewable Energy of the U.S. Department of Energy, through Contract No. DE-EE0007675. The authors gratefully acknowledge the use of Beamline 7-BM (QAS) and 8-ID (ISS) of the National Synchrotron Light Source (NSLS) II at Brookhaven National Laboratory, under U.S. Thanks also extended to DOE project manager David Peterson.

FundersFunder number
U.S. Department of EnergyDE-EE0007675
Office of Energy Efficiency and Renewable Energy
Brookhaven National Laboratory
Fuel Cell Technologies Office

    Keywords

    • Accelerated stress test (AST)
    • Arc plasma deposition (APD)
    • Membrane electrode assemble (MEA)
    • Non-stoichiometric niobium oxide (NbO)
    • Oxygen reduction reaction (ORR) catalyst
    • Physical vapor deposition (PVD)
    • X-ray absorption spectroscopy (XAS)

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