Performance Losses and Current-Driven Recovery from Cation Contaminants in PEM Water Electrolysis

Elliot Padgett, Anthony Adesso, Haoran Yu, Jacob Wrubel, Guido Bender, Bryan Pivovar, Shaun M. Alia

Research output: Contribution to journalArticlepeer-review

1 Scopus citations

Abstract

Water contaminants are a common cause of failure for polymer electrolyte membrane (PEM) electrolyzers in the field as well as a confounding factor in research on cell performance and durability. In this study, we investigated the performance impacts of feed water containing representative tap water cations at concentrations ranging from 0.5-500 μM, with conductivities spanning from ASTM Type II to tap-water levels. We present multiple diagnostic signatures to help identify the presence of contaminants in PEM electrolysis cells. Through analysis of polarization curves and impedance spectroscopy to understand the origins of performance losses, we found that a switch from the acidic to alkaline hydrogen evolution mechanism is a key factor in contaminated cell behavior. Finally, we demonstrated that this mechanism switching can be harnessed to remove cation contaminants and recover cell performance without the use of an acid wash. We demonstrated near-complete recovery of cells contaminated with sodium and calcium, and partial recovery of a cell contaminated with iron, which was further investigated by post-mortem microscopy. The improved understanding of contaminant impacts from this work can inform development of strategies to mitigate or recover performance losses as well as improve the consistency and rigor of electrolysis research.

Original languageEnglish
Article number064510
JournalJournal of the Electrochemical Society
Volume171
Issue number6
DOIs
StatePublished - Jun 3 2024

Funding

This work was authored by the National Renewable Energy Laboratory, operated by Alliance for Sustainable Energy, LLC, for the U.S. Department of Energy (DOE) under Contract No. DE-AC36-08GO28308. This work was conducted as part of the Hydrogen from Next-generation Electrolyzers of Water (H2NEW) consortium, funded by the U.S. DOE Office of Energy Efficiency and Renewable Energy (EERE) Hydrogen and Fuel Cell Technologies Office (HFTO). Electron microscopy research was supported by the Center for Nanophase Materials Sciences (CNMS), which is a U.S. Department of Energy, Office of Science User Facility at Oak Ridge National Laboratory. The views expressed in the article do not necessarily represent the views of the DOE or the U.S. Government. The U.S. Government retains and the publisher, by accepting the article for publication, acknowledges that the U.S. Government retains a nonexclusive, paid-up, irrevocable, worldwide license to publish or reproduce the published form of this work, or allow others to do so, for U.S. Government purposes. The authors thank Danielle Henckel, Chaiwat Engtrakul, Huyen Dinh, Sarah Blair, and Megan Holtz for useful conversations. This work was authored by the National Renewable Energy Laboratory, operated by Alliance for Sustainable Energy, LLC, for the U.S. Department of Energy (DOE) under Contract No. DE-AC36\u201308GO28308. This work was conducted as part of the Hydrogen from Next-generation Electrolyzers of Water (H2NEW) consortium, funded by the U.S. DOE Office of Energy Efficiency and Renewable Energy (EERE) Hydrogen and Fuel Cell Technologies Office (HFTO). Electron microscopy research was supported by the Center for Nanophase Materials Sciences (CNMS), which is a U.S. Department of Energy, Office of Science User Facility at Oak Ridge National Laboratory. The views expressed in the article do not necessarily represent the views of the DOE or the U.S. Government. The U.S. Government retains and the publisher, by accepting the article for publication, acknowledges that the U.S. Government retains a nonexclusive, paid-up, irrevocable, worldwide license to publish or reproduce the published form of this work, or allow others to do so, for U.S. Government purposes. The authors thank Danielle Henckel, Chaiwat Engtrakul, Huyen Dinh, Sarah Blair, and Megan Holtz for useful conversations.

Keywords

  • electrocatalysis
  • electrochemical engineering
  • energy conversion
  • industrial electrolysis
  • membranes and separators

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