Oxide film and porosity defects in magnesium alloy AZ91

Liang Wang, Hongjoo Rhee, Sergio D. Felicelli, Adrian S. Sabau, John T. Berry

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

10 Scopus citations

Abstract

Porosity is a major concern in the production of light metal parts. This work aims to identify some of the mechanisms of microporosity formation in magnesium alloy AZ91. Microstructure analysis was performed on several samples obtained from gravity-poured ingots in graphite plate molds. Temperature data during cooling was acquired with type K thermocouples at 60 Hz at three locations of each casting. The microstructure of samples extracted from the regions of measured temperature was then characterized with optical metallography. Tensile tests and conventional four point bend tests were also conducted on specimens cut from the cast plates. Scanning electron microscopy was then used to observe the microstructure on the fracture surface of the specimens. The results of this study revealed the existence of abundant oxide film defects, similar to those observed in aluminum alloys. Remnants of oxide films were detected on some pore surfaces, and folded oxides were observed in fracture surfaces indicating the presence of double oxides entrained during pouring.

Original languageEnglish
Title of host publicationShape Casting
Subtitle of host publication3rd International Symposium 2009
Pages123-130
Number of pages8
StatePublished - 2009
EventShape Casting: 3rd International Symposium 2009 - Held During TMS 2009 Annual Meeting and Exhibition - San Francisco, CA, United States
Duration: Feb 15 2009Feb 19 2009

Publication series

NameShape Casting: 3rd International Symposium 2009

Conference

ConferenceShape Casting: 3rd International Symposium 2009 - Held During TMS 2009 Annual Meeting and Exhibition
Country/TerritoryUnited States
CitySan Francisco, CA
Period02/15/0902/19/09

Keywords

  • AZ91
  • Defect
  • Magnesium alloy
  • Oxide film
  • Porosity

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