Oxidation behavior of co-doped NiCrAl alloys in dry and wet air

Kinga A. Unocic, Bruce A. Pint

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50 Scopus citations

Abstract

Cast NiCrAl alloys with additions of Y, La, Hf and Ti were evaluated at 1100°C in wet (10 and 50% H2O) and dry air (0% H2O) in order to optimize such dopants for superalloy bond coatings. The results suggest that the typical Y addition in most coatings could be replaced by La. Also, scale adhesion in cyclic testing was improved with the co-addition of Hf with La or Y. Ti was added to investigate its incorporation in coatings on superalloys containing significant Ti additions. Particularly with co-doped alloys, the addition of Ti had little effect on scale adhesion but did reduce the depth of internal oxidation. Water vapor increased spallation, especially for the least adherent alloys, such as Y,Ti-doped NiCrAl. For the co-doped compositions with Hf, water vapor had a limited effect on scale adhesion and on the alumina growth rate in isothermal exposures. In addition to specimen mass change, the extent of internal oxidation and the depletion of β phase in the substrate were evaluated. Analytical transmission electron microscopy showed that Y, La and Hf co-segregated to the alumina scale grain boundaries and formed dopant-rich oxide precipitates in the scale.

Original languageEnglish
Pages (from-to)8-15
Number of pages8
JournalSurface and Coatings Technology
Volume237
DOIs
StatePublished - Dec 25 2013

Funding

The authors would like to thank G. W. Garner, T. M. Lowe, T. Geer, T. Jordan and D. W. Coffey for assistance with the experimental work. S. N. Dryepondt and L. F. Allard Jr. provided helpful comments and suggestions on the results and manuscript. Research was supported by the U.S. Department of Energy, Office of Coal and Power R&D, Office of Fossil Energy, and ORNL's Shared Research Equipment (ShaRE) User Facility, which is sponsored by the Office of Basic Energy Sciences, U.S. Department of Energy.

FundersFunder number
Office of Basic Energy Sciences
Office of Coal and Power R&D
U.S. Department of Energy
Office of Fossil Energy
Oak Ridge National Laboratory

    Keywords

    • Hf, Y, Ti and La segregation
    • NiCrAl
    • Reactive elements
    • Water vapor
    • α-AlO

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