Overmolding of textile grade carbon fiber tape and bamboo fiber polypropylene composites

Sanjita Wasti, Benjamin Schwartz, Pritesh Yeole, Georges Chahine, Halil Tekinalp, Soydan Ozcan, Merlin Theodore, Jaydeep Kolape, Uday Vaidya

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

The trend of using natural fiber composites is increasing rapidly due to the growing environmental concerns and increased awareness on sustainability. However, due to the lower strength of natural fibers (95-1600MPa) compared to synthetic fibers (2000-4000 MPa), high moisture absorption rate, variation in the fiber properties, and lower processing temperature range limit its applications. This study advances the concept of overmolding of bamboo fiber-polypropylene (BF-PP) composites with unidirectional and 0/90 textile grade carbon fiber (TCF) tape. BF-PP composites were processed using extrusion compression molding (ECM) technique. TCF tape was produced on a thermoplastic polymer impregnation line. Mechanical and morphological properties of overmolded hybrid composites were studied. These studies attempted to evaluate the interface between the BF-PP and the TCF thermoplastic tape. Flexural strength and flexural modulus of BF-PP composites increased by ~152 % and ~164 % respectively by overmolding BF-PP with unidirectional TCF tape; and by ~53 % and ~54 % respectively on overmolding 0/90 TCF thermoplastic tape. Scanning electron microscopic (SEM) images of the TCF tape overmolded BF-PP composites exhibited good interfacial bonding.

Original languageEnglish
Title of host publicationComposites and Advanced Materials Expo, CAMX 2022
PublisherThe Composites and Advanced Materials Expo (CAMX)
ISBN (Electronic)9781713870937
StatePublished - 2022
Event2022 Annual Composites and Advanced Materials Expo, CAMX 2022 - Anaheim, United States
Duration: Oct 17 2020Oct 20 2020

Publication series

NameComposites and Advanced Materials Expo, CAMX 2022

Conference

Conference2022 Annual Composites and Advanced Materials Expo, CAMX 2022
Country/TerritoryUnited States
CityAnaheim
Period10/17/2010/20/20

Bibliographical note

Publisher Copyright:
© 2022. Used by CAMX - The Composites and Advanced Materials Expo. CAMX Conference Proceedings. Anaheim, CA, October 17-20, 2022. CAMX - The Composites and Advanced Materials Expo.

Funding

Disclaimer: “The information, data, or work presented herein was funded in part by an agency of the United States Government. Neither the United States Government nor any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States Government or any agency thereof.” The information, data, or work presented herein was funded in part by the Office of Energy Efficiency and Renewable Energy (EERE), U.S. Department of Energy, under Award Number DE-EE0006926. We gratefully acknowledge the Institute of Advanced Composites Manufacturing Innovation (IACMI) and the Carbon Fiber Technology Facility (CFTF), Oak Ridge National Laboratory (ORNL), TN, USA for TCF materials and fiscal support respectively.

FundersFunder number
Carbon Fiber Technology Facility
Institute of Advanced Composites Manufacturing Innovation
United States Government
U.S. Department of EnergyDE-EE0006926
Office of Energy Efficiency and Renewable Energy
Oak Ridge National Laboratory

    Keywords

    • Overmolding
    • bamboo-PP composites (BF-PP)
    • interfacial bonding
    • mechanical properties
    • textile grade carbon fiber (TCF) tape

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