Outlook on texture evolution in additively manufactured stainless steels: Prospects for hydrogen embrittlement resistance, overview of mechanical, and solidification behavior

Saket Thapliyal; Jiahao Cheng; Jason Mayeur; Yukinori Yamamoto; Patxi Fernandez-Zelaia; Andrzej Nycz; Michael M. Kirka

doi:10.1557/s43578-023-01130-6

Outlook on texture evolution in additively manufactured stainless steels: Prospects for hydrogen embrittlement resistance, overview of mechanical, and solidification behavior

Saket Thapliyal, Jiahao Cheng, Jason Mayeur, Yukinori Yamamoto, Patxi Fernandez-Zelaia, Andrzej Nycz, Michael M. Kirka

Research output: Contribution to journal › Article › peer-review

5 Scopus citations

Abstract

Realizing application specific manufacture with fusion-based additive manufacturing (F-BAM) processes requires understanding of the physical phenomena that drive evolution of microstructural attributes, such as texture. Current approaches for understanding texture evolution in F-BAM are majorly considerate of the phenomena occurring only during solidification. This hinders the comprehensive understanding and control of texture during F-BAM. In this perspective article, we discuss several physical phenomena occurring during and after solidification that can determine texture in F-BAM processed stainless steels (SS). A crystal plasticity-coupled hydrogen adsorption-diffusion modeling framework is also leveraged to demonstrate the prospects of grain boundary engineering with F-BAM for enhanced hydrogen embrittlement resistance of SS. Implications of varying thermokinetics in F-BAM for solidification behavior of SS are discussed. Additionally, microstructural attributes that are key to high temperature mechanical performance of SS are highlighted. Considerations as outlined in this perspective article will enable grain boundary engineering and application specific microstructural design of SS with F-BAM. Graphical abstract: [Figure not available: see fulltext.]

Original language	English
Pages (from-to)	48-62
Number of pages	15
Journal	Journal of Materials Research
Volume	39
Issue number	1
DOIs	https://doi.org/10.1557/s43578-023-01130-6
State	Published - Jan 14 2024

Funding

This research was sponsored by the US Department of Energy, Office of Energy Efficiency and Renewable Energy (EERE), Advanced Manufacturing Office, and by the US Department of Energy, Advanced Materials and Manufacturing Technologies Office, under contract DE-AC05-00OR22725 with UT-Battelle LLC and performed in partiality at the Oak Ridge National Laboratory’s Manufacturing Demonstration Facility, an Office of Energy Efficiency and Renewable Energy user facility. A part of this study was also funded under the INFUSE program—a DOE SC FES public-private partnership between Oak Ridge National Laboratory and Commonwealth Fusion Systems. Much of the microscopy presented in this work was performed with the support of Carl Zeiss via a cooperative research and development agreement (NFE-19-07705). Authors acknowledge the assistance of Andres Marquez Rossy and Sarah Graham with microscopy and metallography. This research was sponsored by the US Department of Energy, Office of Energy Efficiency and Renewable Energy (EERE), Advanced Manufacturing Office, and by the US Department of Energy, Advanced Materials and Manufacturing Technologies Office, under contract DE-AC05-00OR22725 with UT-Battelle LLC and performed in partiality at the Oak Ridge National Laboratory’s Manufacturing Demonstration Facility, an Office of Energy Efficiency and Renewable Energy user facility. A part of this study was also funded under the INFUSE program—a DOE SC FES public-private partnership between Oak Ridge National Laboratory and Commonwealth Fusion Systems. Much of the microscopy presented in this work was performed with the support of Carl Zeiss via a cooperative research and development agreement (NFE-19-07705). Authors acknowledge the assistance of Andres Marquez Rossy and Sarah Graham with microscopy and metallography. Notice of Copyright—this manuscript has been authored by UT-Battelle, LLC under Contract no. DE-AC05-00OR22725 with the U.S. Department of Energy. The United States Government retains and the publisher, by accepting the article for publication, acknowledges that the United States Government retains a non- exclusive, paid-up, irrevocable, world-wide license to publish or reproduce the published form of this manuscript, or allow others to do so, for United States Government purposes. The Department of Energy will provide public access to these results of federally sponsored research in accordance with the DOE Public Access Plan ( http://energy.gov/downloads/doe-public-access-plan ).

Funders	Funder number
Carl Zeiss	NFE-19-07705
Commonwealth Fusion Systems
U.S. Department of Energy
Advanced Manufacturing Office
Office of Energy Efficiency and Renewable Energy
Oak Ridge National Laboratory
UT-Battelle
Advanced Materials and Manufacturing Technologies Office	DE-AC05-00OR22725

Keywords

Additive manufacturing
Alloy solidification
Grain boundary engineering
High temperature mechanical behavior
Hydrogen embrittlement
Texture evolution

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

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10.1557/s43578-023-01130-6

Cite this

Thapliyal, S., Cheng, J., Mayeur, J., Yamamoto, Y., Fernandez-Zelaia, P., Nycz, A., & Kirka, M. M. (2024). Outlook on texture evolution in additively manufactured stainless steels: Prospects for hydrogen embrittlement resistance, overview of mechanical, and solidification behavior. Journal of Materials Research, 39(1), 48-62. https://doi.org/10.1557/s43578-023-01130-6

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title = "Outlook on texture evolution in additively manufactured stainless steels: Prospects for hydrogen embrittlement resistance, overview of mechanical, and solidification behavior",

abstract = "Realizing application specific manufacture with fusion-based additive manufacturing (F-BAM) processes requires understanding of the physical phenomena that drive evolution of microstructural attributes, such as texture. Current approaches for understanding texture evolution in F-BAM are majorly considerate of the phenomena occurring only during solidification. This hinders the comprehensive understanding and control of texture during F-BAM. In this perspective article, we discuss several physical phenomena occurring during and after solidification that can determine texture in F-BAM processed stainless steels (SS). A crystal plasticity-coupled hydrogen adsorption-diffusion modeling framework is also leveraged to demonstrate the prospects of grain boundary engineering with F-BAM for enhanced hydrogen embrittlement resistance of SS. Implications of varying thermokinetics in F-BAM for solidification behavior of SS are discussed. Additionally, microstructural attributes that are key to high temperature mechanical performance of SS are highlighted. Considerations as outlined in this perspective article will enable grain boundary engineering and application specific microstructural design of SS with F-BAM. Graphical abstract: [Figure not available: see fulltext.]",

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author = "Saket Thapliyal and Jiahao Cheng and Jason Mayeur and Yukinori Yamamoto and Patxi Fernandez-Zelaia and Andrzej Nycz and Kirka, {Michael M.}",

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Thapliyal, S , Cheng, J , Mayeur, J , Yamamoto, Y, Fernandez-Zelaia, P, Nycz, A & Kirka, MM 2024, 'Outlook on texture evolution in additively manufactured stainless steels: Prospects for hydrogen embrittlement resistance, overview of mechanical, and solidification behavior', Journal of Materials Research, vol. 39, no. 1, pp. 48-62. https://doi.org/10.1557/s43578-023-01130-6

Outlook on texture evolution in additively manufactured stainless steels: Prospects for hydrogen embrittlement resistance, overview of mechanical, and solidification behavior. / Thapliyal, Saket ; Cheng, Jiahao ; Mayeur, Jason et al.
In: Journal of Materials Research, Vol. 39, No. 1, 14.01.2024, p. 48-62.

Research output: Contribution to journal › Article › peer-review

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AU - Thapliyal, Saket

AU - Cheng, Jiahao

AU - Mayeur, Jason

AU - Yamamoto, Yukinori

AU - Fernandez-Zelaia, Patxi

AU - Nycz, Andrzej

AU - Kirka, Michael M.

PY - 2024/1/14

Y1 - 2024/1/14

N2 - Realizing application specific manufacture with fusion-based additive manufacturing (F-BAM) processes requires understanding of the physical phenomena that drive evolution of microstructural attributes, such as texture. Current approaches for understanding texture evolution in F-BAM are majorly considerate of the phenomena occurring only during solidification. This hinders the comprehensive understanding and control of texture during F-BAM. In this perspective article, we discuss several physical phenomena occurring during and after solidification that can determine texture in F-BAM processed stainless steels (SS). A crystal plasticity-coupled hydrogen adsorption-diffusion modeling framework is also leveraged to demonstrate the prospects of grain boundary engineering with F-BAM for enhanced hydrogen embrittlement resistance of SS. Implications of varying thermokinetics in F-BAM for solidification behavior of SS are discussed. Additionally, microstructural attributes that are key to high temperature mechanical performance of SS are highlighted. Considerations as outlined in this perspective article will enable grain boundary engineering and application specific microstructural design of SS with F-BAM. Graphical abstract: [Figure not available: see fulltext.]

AB - Realizing application specific manufacture with fusion-based additive manufacturing (F-BAM) processes requires understanding of the physical phenomena that drive evolution of microstructural attributes, such as texture. Current approaches for understanding texture evolution in F-BAM are majorly considerate of the phenomena occurring only during solidification. This hinders the comprehensive understanding and control of texture during F-BAM. In this perspective article, we discuss several physical phenomena occurring during and after solidification that can determine texture in F-BAM processed stainless steels (SS). A crystal plasticity-coupled hydrogen adsorption-diffusion modeling framework is also leveraged to demonstrate the prospects of grain boundary engineering with F-BAM for enhanced hydrogen embrittlement resistance of SS. Implications of varying thermokinetics in F-BAM for solidification behavior of SS are discussed. Additionally, microstructural attributes that are key to high temperature mechanical performance of SS are highlighted. Considerations as outlined in this perspective article will enable grain boundary engineering and application specific microstructural design of SS with F-BAM. Graphical abstract: [Figure not available: see fulltext.]

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KW - Alloy solidification

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ER -

Outlook on texture evolution in additively manufactured stainless steels: Prospects for hydrogen embrittlement resistance, overview of mechanical, and solidification behavior

Abstract

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Keywords

UN SDGs

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