Numerical modeling of cathode contact material densification

Brian J. Koeppel, Wenning Liu, Elizabeth V. Stephens, Moe A. Khaleel

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

Numerical modeling was used to simulate the constrained sintering process of the cathode contact layer during assembly of solid oxide fuel cells (SOFCs). A finite element model based on the continuum theory for sintering of porous bodies was developed and used to investigate candidate low-temperature cathode contact materials. Constitutive parameters for various contact materials under development were estimated from dilatometry screening tests, and the influence of processing time, processing temperature, initial grain size, and applied compressive stress on the free sintering response was predicted for selected candidate materials. The densification behavior and generated stresses within a 5-cell planar SOFC stack during sintering, high temperature operation, and room temperature shutdown were predicted. Insufficient constrained densification was observed in the stack at the proposed heat treatment, but beneficial effects of reduced grain size, compressive stack preload, and reduced thermal expansion coefficient on the contact layer densification and stresses were observed.

Original languageEnglish
Title of host publicationAdvances in Solid Oxide Fuel Cells VII - A Collection of Papers Presented at the 35th International Conference on Advanced Ceramics and Composites, ICACC
Pages171-181
Number of pages11
Edition4
StatePublished - 2011
Externally publishedYes
EventAdvances in Solid Oxide Fuel Cells VII - 35th International Conference on Advanced Ceramics and Composites, ICACC - Daytona Beach, FL, United States
Duration: Jan 23 2011Jan 28 2011

Publication series

NameCeramic Engineering and Science Proceedings
Number4
Volume32
ISSN (Print)0196-6219

Conference

ConferenceAdvances in Solid Oxide Fuel Cells VII - 35th International Conference on Advanced Ceramics and Composites, ICACC
Country/TerritoryUnited States
CityDaytona Beach, FL
Period01/23/1101/28/11

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