Nucleation and growth of Y₂O₃ nanoparticles in a RF-ICTP reactor: A discrete sectional study based on CFD simulation supported with experiments

Synthesis of yttria (Y₂O₃) nanoparticles in an atmospheric pressure radiofrequency inductively coupled thermal plasma (RF-ICTP) reactor has been investigated using the discrete-sectional (DS) model of particle nucleation and growth with argon as the plasma gas. Thermal and fluid dynamic information necessary for the investigation have been extracted through rigorous computational fluid dynamic (CFD) study of the system with coupled electromagnetic equations under the extended field approach. The theoretical framework has been benchmarked against published data first, and then applied to investigate the nucleation and growth process of yttrium oxide nanoparticles in the plasma reactor using the discrete-sectional (DS) model. While a variety of nucleation and growth mechanisms are suggested in literature, the study finds that the theory of homogeneous nucleation fits well with the features observed experimentally. Significant influences of the feed rate and quench rate on the distribution of particles sizes are observed. Theoretically obtained size distribution of the particles agrees well with that observed in the experiment. Different thermo-fluid dynamic environments with varied quench rates, encountered by the propagating vapor front inside the reactor under different operating conditions are found to be primarily responsible for variations in the width of the size distribution.