Nth-plant supply: corn stover supplies and costs in a fleet of biorefineries

Matthew Langholtz, Maggie Davis, Laurence Eaton, Michael Hilliard, Craig Brandt, Erin Webb, Chad Hellwinckel, Nicole Samu, Damon Hartley, Daniela Jones

Research output: Contribution to journalArticlepeer-review

3 Scopus citations

Abstract

Feedstock cost and cost variability is expected to increase with the number of biorefineries. To quantify this effect, this spatial-economic analysis simulates feedstock cost and cost variability of an industry based on corn stover as a function of the number of biorefineries. Results are reported for nine scenarios (a base case and sensitivity analysis of four variables – harvest efficiency, sustainability constraints, opportunity cost, and corn grain yield) under deterministic and stochastic simulations, assuming biorefineries using 658 000 Mg (725 000 tons) year−1 of corn stover in 2019. The resulting supply curves are highly elastic (i.e. little change in cost) for the first 50 of the 121 biorefineries, with price increases in subsequent biorefineries depending on scenario. In the base-case deterministic scenario, weighted-average stover costs are $66 Mg−1 ($60 ton−1), $69 Mg−1 ($62 ton−1), and $156 Mg−1 ($142 ton−1), at the first, 60th, and 121st biorefineries, respectively. The stochastic simulations, subject to observed 30-year corn yield variability, follow a similar pattern, with price distributions that vary by scenario. The base-case stochastic simulations illustrate minimal cost variability for the first 60 biorefineries, but rapid increases in cost variability in the second half of potential biorefineries, with similar patterns observed in the other scenarios. Of the four variables explored, price was most sensitive to harvest efficiency, followed by sustainability constraints, corn yield, and opportunity cost. Results suggest that, under conventional logistics, about half of the US corn stover resource is reliably available with minimum cost increase and variability. Interactive visualization is available at https://doi.org/10.11578/1828779.

Original languageEnglish
Pages (from-to)204-218
Number of pages15
JournalBiofuels, Bioproducts and Biorefining
Volume16
Issue number1
DOIs
StatePublished - Jan 1 2022

Funding

This manuscript has been authored by UT‐Battelle, LLC, under contract DE‐AC05‐00OR22725 with the US Department of Energy (DOE). The US government retains and the publisher, by accepting the article for publication, acknowledges that the US government retains a nonexclusive, paid‐up, irrevocable, worldwide license to publish or reproduce the published form of this manuscript, or allow others to do so, for US government purposes. The DOE will provide public access to these results of federally sponsored research in accordance with the DOE Public Access Plan ( http://energy.gov/downloads/doe‐public‐access‐plan ). The views and opinions of the authors expressed herein do not necessarily state or reflect those of the US government or any agency thereof. Neither the US government nor any agency thereof, nor any of their employees, makes any warranty, expressed or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. This material is based upon work supported by the US Department of Energy's Office of Energy Efficiency and Renewable Energy (EERE) Bioenergy Technologies Office (BETO) under award number DE‐AC05‐00OR22725.

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