Multimodal γ′ precipitation in Inconel-738 Ni-based superalloy during electron-beam powder bed fusion additive manufacturing

Nima Haghdadi, Edward Whitelock, Bryan Lim, Hansheng Chen, Xiaozhou Liao, Sudarsanam S. Babu, Simon P. Ringer, Sophie Primig

Research output: Contribution to journalArticlepeer-review

34 Scopus citations

Abstract

Abstract: Additive manufacturing is a promising alternative method for fabricating components of Ni-based superalloys which are difficult to cast, form and join. However, typical thermal cycles associated with laser powder bed-fusion techniques suppress the formation of desirable microstructures containing γ′ particles, necessitating long-time post-process heat treatments. Here we report in-situ precipitation of γ′ (L12-ordered) particles and carbides during electron-beam powder bed-fusion of Inconel-738. The γ′ particles are homogenously distributed across the build and exhibit a multimodal size distribution. Based on atom-probe microscopy, we propose a eutectic reaction and multiple nucleation, growth, coarsening and dissolution bursts during thermal cycling as formation mechanism.

Original languageEnglish
Pages (from-to)13342-13350
Number of pages9
JournalJournal of Materials Science
Volume55
Issue number27
DOIs
StatePublished - Sep 1 2020
Externally publishedYes

Funding

Funding by the AUSMURI program, Department of Industry, Innovation and Science, Australia is acknowledged. Sample was kindly provided by Miss Sabina Kumar, The University of Tennessee, Knoxville. A/Prof. Sophie Primig is supported under the Australian Research Council’s DECRA (project number DE180100440) and the UNSW Scientia Fellowship schemes. The authors acknowledge the technical assistance and use of facilities supported by Microscopy Australia at the Electron Microscope Unit at the Mark Wainwright Analytical Centre at UNSW and Sydney Microscopy & Microanalysis at the University of Sydney. The research at The University of Tennessee, Knoxville is partly sponsored by the ONR award number N00014-18–1-2794. Any opinions, findings and conclusions or recommendations expressed in this material are those of the author(s) and do not necessarily reflect the views of the ONR. Part of the research at Oak-Ridge National Lab was supported by the U.S. Department of Energy, Office of Energy Efficiency and Renewable Energy, Advanced Manufacturing Office, under contract DE-AC05-00OR22725 with UT-Battelle, LLC. Funding by the AUSMURI program, Department of Industry, Innovation and Science, Australia is acknowledged. Sample was kindly provided by Miss Sabina Kumar, The University of Tennessee, Knoxville. A/Prof. Sophie Primig is supported under the Australian Research Council’s DECRA (project number DE180100440) and the UNSW Scientia Fellowship schemes. The authors acknowledge the technical assistance and use of facilities supported by Microscopy Australia at the Electron Microscope Unit at the Mark Wainwright Analytical Centre at UNSW and Sydney Microscopy & Microanalysis at the University of Sydney. The research at The University of Tennessee, Knoxville is partly sponsored by the ONR award number N00014-18–1-2794. Any opinions, findings and conclusions or recommendations expressed in this material are those of the author(s) and do not necessarily reflect the views of the ONR. Part of the research at Oak-Ridge National Lab was supported by the U.S. Department of Energy, Office of Energy Efficiency and Renewable Energy, Advanced Manufacturing Office, under contract DE-AC05-00OR22725 with UT-Battelle, LLC.

FundersFunder number
Office of Naval ResearchN00014-18–1-2794
U.S. Department of Energy
Advanced Manufacturing OfficeDE-AC05-00OR22725
Office of Energy Efficiency and Renewable Energy
University of Tennessee
Australian Research CouncilDE180100440
University of New South Wales
University of Sydney
Department of Industry, Innovation and Science, Australian Government

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