Modeling of casting defects in an integrated computational materials engineering approach

Adrian S. Sabau

doi:10.1002/9781119093367.ch28

Modeling of casting defects in an integrated computational materials engineering approach

Adrian S. Sabau

Multiscale Materials

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

Abstract

To accelerate the introduction of new cast alloys, the modeling and simulation of multiphysical phenomena needs to be considered in the design and optimization of mechanical properties of cast components. The required models related to casting defects, such as microporosity and hot tears, are reviewed. Three aluminum alloys are considered A356, 356 and 319. The data on calculated solidification shrinkage is presented and its effects on microporosity levels discussed. Examples are given for predicting microporosity defects and microstructure distribution for a plate casting. Models to predict fatigue life and yield stress are briefly highlighted here for the sake of completion and to illustrate how the length scales of the microstructure features as well as porosity defects are taken into account for modeling the mechanical properties. The data on casting defects, including microstructure features, is crucial for evaluating the final performance-related properties of the component.

Original language	English
Title of host publication	Advances in the Science and Engineering of Casting Solidification
Subtitle of host publication	An MPMD Symposium Honoring Doru Michael Stefanescu - Held During TMS 2015 144th Annual Meeting and Exhibition
Editors	Laurentiu Nastac, Baicheng Liu, Hasse Fredriksson, Jacques Lacaze, Chun-Pyo Hong, Adrian V. Catalina, Andreas Buhrig-Polaczek, Charles Monroe, Adrian S. Sabau, Roxana Elena Ligia Ruxanda, Alan Luo, Subhayu Sen, Attila Dioszegi, Attila Dioszegi
Publisher	Minerals, Metals and Materials Society
Pages	231-240
Number of pages	10
ISBN (Electronic)	9781119082385
DOIs	https://doi.org/10.1002/9781119093367.ch28
State	Published - 2015
Event	Advances in the Science and Engineering of Casting Solidification: An MPMD Symposium Honoring Doru Michael Stefanescu - TMS 2015 144th Annual Meeting and Exhibition - Orlando, United States Duration: Mar 15 2015 → Mar 19 2015

Publication series

Name	TMS Annual Meeting
Volume	2015-March

Conference

Conference	Advances in the Science and Engineering of Casting Solidification: An MPMD Symposium Honoring Doru Michael Stefanescu - TMS 2015 144th Annual Meeting and Exhibition
Country/Territory	United States
City	Orlando
Period	03/15/15 → 03/19/15

Keywords

Hot tearing
Microporosity
Modeling
Nucleation
Simulation
Yield stress

Access to Document

10.1002/9781119093367.ch28

Cite this

Sabau, A. S. (2015). Modeling of casting defects in an integrated computational materials engineering approach. In L. Nastac, B. Liu, H. Fredriksson, J. Lacaze, C.-P. Hong, A. V. Catalina, A. Buhrig-Polaczek, C. Monroe, A. S. Sabau, R. E. L. Ruxanda, A. Luo, S. Sen, A. Dioszegi, & A. Dioszegi (Eds.), Advances in the Science and Engineering of Casting Solidification: An MPMD Symposium Honoring Doru Michael Stefanescu - Held During TMS 2015 144th Annual Meeting and Exhibition (pp. 231-240). (TMS Annual Meeting; Vol. 2015-March). Minerals, Metals and Materials Society. https://doi.org/10.1002/9781119093367.ch28

Sabau, Adrian S. / Modeling of casting defects in an integrated computational materials engineering approach. Advances in the Science and Engineering of Casting Solidification: An MPMD Symposium Honoring Doru Michael Stefanescu - Held During TMS 2015 144th Annual Meeting and Exhibition. editor / Laurentiu Nastac ; Baicheng Liu ; Hasse Fredriksson ; Jacques Lacaze ; Chun-Pyo Hong ; Adrian V. Catalina ; Andreas Buhrig-Polaczek ; Charles Monroe ; Adrian S. Sabau ; Roxana Elena Ligia Ruxanda ; Alan Luo ; Subhayu Sen ; Attila Dioszegi ; Attila Dioszegi. Minerals, Metals and Materials Society, 2015. pp. 231-240 (TMS Annual Meeting).

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title = "Modeling of casting defects in an integrated computational materials engineering approach",

abstract = "To accelerate the introduction of new cast alloys, the modeling and simulation of multiphysical phenomena needs to be considered in the design and optimization of mechanical properties of cast components. The required models related to casting defects, such as microporosity and hot tears, are reviewed. Three aluminum alloys are considered A356, 356 and 319. The data on calculated solidification shrinkage is presented and its effects on microporosity levels discussed. Examples are given for predicting microporosity defects and microstructure distribution for a plate casting. Models to predict fatigue life and yield stress are briefly highlighted here for the sake of completion and to illustrate how the length scales of the microstructure features as well as porosity defects are taken into account for modeling the mechanical properties. The data on casting defects, including microstructure features, is crucial for evaluating the final performance-related properties of the component.",

keywords = "Hot tearing, Microporosity, Modeling, Nucleation, Simulation, Yield stress",

author = "Sabau, {Adrian S.}",

year = "2015",

doi = "10.1002/9781119093367.ch28",

language = "English",

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editor = "Laurentiu Nastac and Baicheng Liu and Hasse Fredriksson and Jacques Lacaze and Chun-Pyo Hong and Catalina, {Adrian V.} and Andreas Buhrig-Polaczek and Charles Monroe and Sabau, {Adrian S.} and Ruxanda, {Roxana Elena Ligia} and Alan Luo and Subhayu Sen and Attila Dioszegi and Attila Dioszegi",

booktitle = "Advances in the Science and Engineering of Casting Solidification",

note = "Advances in the Science and Engineering of Casting Solidification: An MPMD Symposium Honoring Doru Michael Stefanescu - TMS 2015 144th Annual Meeting and Exhibition ; Conference date: 15-03-2015 Through 19-03-2015",

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Sabau, AS 2015, Modeling of casting defects in an integrated computational materials engineering approach. in L Nastac, B Liu, H Fredriksson, J Lacaze, C-P Hong, AV Catalina, A Buhrig-Polaczek, C Monroe, AS Sabau, REL Ruxanda, A Luo, S Sen, A Dioszegi & A Dioszegi (eds), Advances in the Science and Engineering of Casting Solidification: An MPMD Symposium Honoring Doru Michael Stefanescu - Held During TMS 2015 144th Annual Meeting and Exhibition. TMS Annual Meeting, vol. 2015-March, Minerals, Metals and Materials Society, pp. 231-240, Advances in the Science and Engineering of Casting Solidification: An MPMD Symposium Honoring Doru Michael Stefanescu - TMS 2015 144th Annual Meeting and Exhibition, Orlando, United States, 03/15/15. https://doi.org/10.1002/9781119093367.ch28

Modeling of casting defects in an integrated computational materials engineering approach. / Sabau, Adrian S.
Advances in the Science and Engineering of Casting Solidification: An MPMD Symposium Honoring Doru Michael Stefanescu - Held During TMS 2015 144th Annual Meeting and Exhibition. ed. / Laurentiu Nastac; Baicheng Liu; Hasse Fredriksson; Jacques Lacaze; Chun-Pyo Hong; Adrian V. Catalina; Andreas Buhrig-Polaczek; Charles Monroe; Adrian S. Sabau; Roxana Elena Ligia Ruxanda; Alan Luo; Subhayu Sen; Attila Dioszegi; Attila Dioszegi. Minerals, Metals and Materials Society, 2015. p. 231-240 (TMS Annual Meeting; Vol. 2015-March).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

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AU - Sabau, Adrian S.

PY - 2015

Y1 - 2015

N2 - To accelerate the introduction of new cast alloys, the modeling and simulation of multiphysical phenomena needs to be considered in the design and optimization of mechanical properties of cast components. The required models related to casting defects, such as microporosity and hot tears, are reviewed. Three aluminum alloys are considered A356, 356 and 319. The data on calculated solidification shrinkage is presented and its effects on microporosity levels discussed. Examples are given for predicting microporosity defects and microstructure distribution for a plate casting. Models to predict fatigue life and yield stress are briefly highlighted here for the sake of completion and to illustrate how the length scales of the microstructure features as well as porosity defects are taken into account for modeling the mechanical properties. The data on casting defects, including microstructure features, is crucial for evaluating the final performance-related properties of the component.

AB - To accelerate the introduction of new cast alloys, the modeling and simulation of multiphysical phenomena needs to be considered in the design and optimization of mechanical properties of cast components. The required models related to casting defects, such as microporosity and hot tears, are reviewed. Three aluminum alloys are considered A356, 356 and 319. The data on calculated solidification shrinkage is presented and its effects on microporosity levels discussed. Examples are given for predicting microporosity defects and microstructure distribution for a plate casting. Models to predict fatigue life and yield stress are briefly highlighted here for the sake of completion and to illustrate how the length scales of the microstructure features as well as porosity defects are taken into account for modeling the mechanical properties. The data on casting defects, including microstructure features, is crucial for evaluating the final performance-related properties of the component.

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BT - Advances in the Science and Engineering of Casting Solidification

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A2 - Liu, Baicheng

A2 - Fredriksson, Hasse

A2 - Lacaze, Jacques

A2 - Hong, Chun-Pyo

A2 - Catalina, Adrian V.

A2 - Buhrig-Polaczek, Andreas

A2 - Monroe, Charles

A2 - Sabau, Adrian S.

A2 - Ruxanda, Roxana Elena Ligia

A2 - Luo, Alan

A2 - Sen, Subhayu

A2 - Dioszegi, Attila

PB - Minerals, Metals and Materials Society

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Sabau AS. Modeling of casting defects in an integrated computational materials engineering approach. In Nastac L, Liu B, Fredriksson H, Lacaze J, Hong CP, Catalina AV, Buhrig-Polaczek A, Monroe C, Sabau AS, Ruxanda REL, Luo A, Sen S, Dioszegi A, Dioszegi A, editors, Advances in the Science and Engineering of Casting Solidification: An MPMD Symposium Honoring Doru Michael Stefanescu - Held During TMS 2015 144th Annual Meeting and Exhibition. Minerals, Metals and Materials Society. 2015. p. 231-240. (TMS Annual Meeting). doi: 10.1002/9781119093367.ch28

Modeling of casting defects in an integrated computational materials engineering approach

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Keywords

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