Microstructure and tensile property of a novel AlZnMgScZr alloy additively manufactured by gas atomization and laser powder bed fusion

Le Zhou, Hao Pan, Holden Hyer, Sharon Park, Yuanli Bai, Brandon McWilliams, Kyu Cho, Yongho Sohn

Research output: Contribution to journalArticlepeer-review

176 Scopus citations

Abstract

Dense and crack-free Al-6Zn-2Mg (wt%) alloys with 1 wt% (Sc + Zr) addition were additively manufactured by laser powder bed fusion (LPBF) using gas atomized powders. As-built microstructure consisted of small equiaxed grains near the melt pool boundary and columnar grains between adjacent melt pools. Alloying of Sc + Zr promoted the formation of Al3(Sc,Zr) particles, which contributed to the grain refinement. The alloy exhibited outstanding tensile properties (i.e., 418 ± 3 MPa yield strength, 436 ± 3 MPa tensile strength and 11 ± 1% elongation) after heat treatment. The results demonstrate that high strength aluminum alloy can be fabricated by LPBF through alloy design and microstructural control.

Original languageEnglish
Pages (from-to)24-28
Number of pages5
JournalScripta Materialia
Volume158
DOIs
StatePublished - Jan 1 2019
Externally publishedYes

Funding

This research was sponsored by the U.S. Army Research Laboratory through cooperative agreement # W911NF-17-2-0172 between University of Central Florida and the U.S. Army Research Laboratory. The views, opinions and conclusions made in this document are those of the authors and should not be interpreted as representing the official policies, either expressed or implied, of the U.S. Army Research Laboratory or the U.S. Government. The U.S. Government is authorized to reproduce and distribute reprints for Government purposes notwithstanding any copyright notation herein.

Keywords

  • Aluminum alloy
  • Gas atomized powders
  • Laser powder bed fusion
  • Microstructure
  • Tensile properties

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