Machine Learning-Driven Solvent Screening for Biobased 2,3-Butanediol Extraction

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Abstract

Biobased 2,3-butanediol (2,3-BDO) is a valuable biomass-derived chemical due to its versatility in being transformed into a wide variety of products. However, the separation and purification of 2,3-BDO from fermentation broth remain a significant challenge owing to its high boiling point and hydrophilic nature. Herein, we developed a machine learning (ML)-based screening workflow that uses molecular calculations as training data and requires only a small number of experimental measurements for validation to identify alternative solvent candidates for the liquid–liquid extraction (LLE) of 2,3-BDO from aqueous solution. In particular, 130 density functional theory (DFT) calculations with the implicit solvation method not only built a correlation between the computational partition coefficient and the experimental distribution coefficient of 2,3-BDO but also parameterized an Extra-Trees ML model to screen the distribution coefficient for a wider range of 6717 organic solvents. The experimental measurements of only 24 solvents were needed to validate the computational results. A list of 50 prioritized solvents was proposed for 2,3-BDO LLE, and seven additional experimental measurements were conducted to further verify our selected solvents. The impact of the extraction temperature and solvent-to-feed ratio was also investigated for selected solvents in experiments. This work suggested alternative solvents for 2,3-BDO LLE and proposed a versatile workflow that requires fewer experiments and can be applied to a broader range of LLE studies.

Original languageEnglish
Pages (from-to)15790-15799
Number of pages10
JournalIndustrial and Engineering Chemistry Research
Volume64
Issue number32
DOIs
StatePublished - Aug 13 2025

Funding

The authors from the ABPDU acknowledge support from the U.S. Department of Energy’s Bioenergy Technologies Office (BETO), which is part of the Office of Energy Efficiency and Renewable Energy (EERE), and funding from the American Recovery and Reinvestment Act. The project is funded through BETO’s Bioprocessing Separation Consortium. Computational resources were provided by the National Energy Research Scientific Computing Center (NERSC), a Department of Energy Office of Science User Facility, using NERSC award BES ERCAP0031452. The views and opinions of the authors expressed herein do not necessarily state or reflect those of the United States Government or any agency thereof. Neither the United States Government nor any agency thereof, nor any of their employees, makes any warranty, expressed or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. We extend our gratitude to Stephen Tan and Randy Louie from the Joint BioEnergy Institute (JBEI) for their help with high-throughput experimental tests, and to Dr. Ramkrishna Singh from ABPDU for his insightful discussions on sample analysis and other assistance.

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