INVESTIGATING THE ROLE OF FERRITIC STEEL MICROSTRUCTURE AND STRENGTH IN FRACTURE RESISTANCE IN HIGH-PRESSURE HYDROGEN GAS

Joseph A. Ronevich, Brian Kagay, Chris San Marchi, Yiyu Wang, Zhili Feng, Yanli Wang, Kip Findley

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

4 Scopus citations

Abstract

Despite their susceptibility to hydrogen-assisted fracture, ferritic steels make up a large portion of the hydrogen infrastructure. It is impractical and too costly to build large scale components such as pipelines and pressure vessels out of more hydrogen-resistant materials such as austenitic stainless steels. Therefore, it is necessary to understand the fracture behavior of ferritic steels in high-pressure hydrogen environments to manage design margins and reduce costs. Quenched and tempered (Q&T) martensite is the predominant microstructure of high-pressure hydrogen pressure vessels, and higher strength grades of this steel type are more susceptible to hydrogen degradation than lower strength grades. In this study, a single heat of 4340 alloy was heat treated to develop alternative microstructures for evaluation of fracture resistance in hydrogen gas. Fracture tests of several microstructures, such as lower bainite and upper bainite with similar strength to the baseline Q&T martensite, were tested at 21 and 105 MPa H2. Despite a higher MnS inclusion content in the tested 4340 alloy which reduced the fracture toughness in air, the fracture behavior in hydrogen gas fit a similar trend to other previously tested Q&T martensitic steels. The lower bainite microstructure performed similar to the Q&T martensite, whereas the upper bainite microstructure performed slightly worse. In this paper, we extend the range of high-strength microstructures evaluated for hydrogen-assisted fracture beyond conventional Q&T martensitic steels.

Original languageEnglish
Title of host publicationMaterials and Fabrication
PublisherAmerican Society of Mechanical Engineers (ASME)
ISBN (Electronic)9780791886182
DOIs
StatePublished - 2022
EventASME 2022 Pressure Vessels and Piping Conference, PVP 2022 - Las Vegas, United States
Duration: Jul 17 2022Jul 22 2022

Publication series

NameAmerican Society of Mechanical Engineers, Pressure Vessels and Piping Division (Publication) PVP
Volume4-B
ISSN (Print)0277-027X

Conference

ConferenceASME 2022 Pressure Vessels and Piping Conference, PVP 2022
Country/TerritoryUnited States
CityLas Vegas
Period07/17/2207/22/22

Funding

Sandia National Laboratories is a multi-mission laboratory managed and operated by National Technology and Engineering Solutions of Sandia, LLC., a wholly owned subsidiary of Honeywell International, Inc., for the U.S. Department of Energy’s National Nuclear Security Administration under contract DE-NA-0003525. This work is supported by the U.S. Department of Energy, through the Office of Energy Efficiency and Renewable Energy’s (EERE) Hydrogen and Fuel Cell Technologies Office (HFTO). Any subjective views or opinions that might be expressed in the paper do not necessarily represent the views of the U.S. Department of Energy or the United States Government.

FundersFunder number
U.S. Department of Energy
Office of Energy Efficiency and Renewable Energy
National Nuclear Security AdministrationDE-NA-0003525
Sandia National Laboratories
Hydrogen and Fuel Cell Technologies Office

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