Interfacial Strength in Hierarchical Carbon Fiber Composites: Interplay of Interphase Modulus and Roughness

Nihal Kanbargi, Sumit Gupta, Sargun Singh Rohewal, Logan T. Kearney, Amit K. Naskar

Research output: Contribution to journalArticlepeer-review

Abstract

A facile, direct deposition approach that exploits van der Waals interactions between carbonaceous materials is utilized to create unidirectional hybrid carbon fiber composites. Two small molecule crosslinkers, a trifunctional aromatic (TL) and a difunctional aliphatic (DL) acyl chloride, are first utilized to create a crosslinked interphase with a softer and stiffer modulus respectively. TL crosslinked interphase with a higher modulus improved the tensile strength by 50%, despite non-covalent linking between fiber and matrix, elucidating the critical role of the interphase in alleviating modulus mismatch between the high modulus carbon fiber and the rubbery matrix. Fractional quantities of carbon nanotubes are additionally dispersed in the small molecule crosslinkers which behaved as a dispersant, helping introduce nanoasperities on the carbon fiber surface. Strong “pi-pi” interactions between CNTs and CF contributed to tensile properties, which are increased by 66% compared to the control. A cohesive zone model suggests that a stiffer interphase is better able to exploit surface heterogeneities and roughness on the fiber, synergistically enhancing interfacial strength.

Original languageEnglish
Article number2500135
JournalAdvanced Materials Interfaces
Volume12
Issue number13
DOIs
StatePublished - Jul 14 2025

Funding

This manuscript has been authored by UT-Battelle, LLC, under contract DE-AC05-00OR22725 with the US Department of Energy (DOE). The US Government retains, and the publisher, by accepting the article for publication, acknowledges that the US Government retains a nonexclusive, paid-up, irrevocable, worldwide license to publish or reproduce the published form of this manuscript, or allow others to do so, for US Government purposes. DOE will provide public access to these results of federally sponsored research in accordance with the DOE Public Access Plan (http://energy.gov/downloads/doe-public-access-plan). This work was supported by the U.S. Department of Energy, Office of Science, Basic Energy Sciences, Materials Sciences and Engineering Division [FWP# ERKCK60], under contract DE-AC05-00OR22725 with UT-Battelle, LLC. S.S.R. acknowledges Graduate Advancement & Training Education (GATE) Fellowship from The University of Tennessee-Oak Ridge Innovation Institute (UT-ORII) that supports collaborative research between UT and Oak Ridge National Laboratory. This research utilized resources of the Center for Nanophase Materials Sciences (CNMS) which is one of the U.S. Department of Energy (DOE) Office of Science User Facilities operated by Oak Ridge National Laboratory under the DOE User Facility Program. This work was supported by the U.S. Department of Energy, Office of Science, Basic Energy Sciences, Materials Sciences and Engineering Division [FWP# ERKCK60], under contract DE‐AC05‐00OR22725 with UT‐Battelle, LLC. S.S.R. acknowledges Graduate Advancement & Training Education (GATE) Fellowship from The University of Tennessee‐Oak Ridge Innovation Institute (UT‐ORII) that supports collaborative research between UT and Oak Ridge National Laboratory. This research utilized resources of the Center for Nanophase Materials Sciences (CNMS) which is one of the U.S. Department of Energy (DOE) Office of Science User Facilities operated by Oak Ridge National Laboratory under the DOE User Facility Program. This manuscript has been authored by UT‐Battelle, LLC, under contract DE‐AC05‐00OR22725 with the US Department of Energy (DOE). The US Government retains, and the publisher, by accepting the article for publication, acknowledges that the US Government retains a nonexclusive, paid‐up, irrevocable, worldwide license to publish or reproduce the published form of this manuscript, or allow others to do so, for US Government purposes. DOE will provide public access to these results of federally sponsored research in accordance with the DOE Public Access Plan ( http://energy.gov/downloads/doe‐public‐access‐plan ).

Keywords

  • adhesion
  • fiber reinforced composite
  • interfacial failure
  • interphase

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