Insights into the rapid two-phase transport dynamics in different structured porous transport layers of water electrolyzers through high-speed visualization

Weitian Wang, Shule Yu, Kui Li, Lei Ding, Zhiqiang Xie, Yifan Li, Gaoqiang Yang, David A. Cullen, Haoran Yu, Zhenye Kang, Jacob A. Wrubel, Zhiwen Ma, Guido Bender, Christopher B. Capuano, Alex Keane, Feng Yuan Zhang

Research output: Contribution to journalArticlepeer-review

54 Scopus citations

Abstract

In proton exchange membrane electrolyzer cells (PEMECs), maintaining efficient two-phase transport is one of the most important functions of porous transport layers (PTLs). To enhance the two-phase transport in PTLs, thin/titanium liquid/gas diffusion layers (TT-LGDLs) are introduced in PEMECs, and their difference from the conventional Ti felt PTLs are analyzed in-situ through high-speed and microscale visualization and electrochemical characterizations. The visualization results show that unfavorable large slugs can be greatly reduced in the PEMEC with a TT-LGDL compared to the PEMEC with a Ti felt PTL. More importantly, the recovery capability of water starvation with different PTLs is studied. After water starvation, the PEMEC with the TT-LGDL can recover the water starvation much more rapidly than the Ti felt cell, benefiting from its short and straight-through flow paths. Furthermore, the TT-LGDL tends to generate oxygen bubbles that are almost six times smaller and 236 times more frequently than the Ti felt PTL, indicating significantly boosted removal efficiency of produced oxygen and PEMEC performance. This study offers new insights into the dynamic processes of two-phase transport and the recovery capability of water starvation for different PTLs, which will provide valuable guidance for further optimization of PTLs and performance enhancement of PEMECs.

Original languageEnglish
Article number230641
JournalJournal of Power Sources
Volume516
DOIs
StatePublished - Dec 31 2021

Funding

The authors greatly appreciate the support from U.S. Department of Energy's Office of Energy Efficiency and Renewable Energy (EERE) under the Fuel Cell Technologies Office Award Number DE-EE0008426 and DE-EE0008423 . A portion of the research was performed as part of a user project through Oak Ridge National Laboratory's Center for Nanophase Materials Sciences, which is a U.S. DOE Office of Science User Facility, and by instrumentation provided by the U.S. DOE Office of Nuclear Energy, Fuel Cycle R&D Program, and the Nuclear Science User Facilities. The authors also wish to express their appreciation to Alexander Terekhov, Douglas Warnberg, and Dr. Brian Canfield for their help.

FundersFunder number
Oak Ridge National Laboratory
U.S. Department of Energy
Office of Science
Office of Energy Efficiency and Renewable Energy
Hydrogen and Fuel Cell Technologies OfficeDE-EE0008423, DE-EE0008426

    Keywords

    • Bubble removal
    • Hydrogen energy
    • PEM electrolyzer
    • Porous transport layer
    • Two-phase flow
    • Visualization

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