Influence of printing parameters on the mechanical behavior of 3D-printed SS316L parts manufactured using laser hot wire directed energy deposition

Bharat Yelamanchi; Aayush Alok; Andrew Prokop; Holly Martin; Brian Vuksanovich; Eric Macdonald; Mario Rodriguez; Gerry Knapp; Yousub Lee; Thomas Feldhausen; Pedro Cortes

doi:10.1007/s00170-024-14308-x

Influence of printing parameters on the mechanical behavior of 3D-printed SS316L parts manufactured using laser hot wire directed energy deposition

Bharat Yelamanchi, Aayush Alok, Andrew Prokop, Holly Martin, Brian Vuksanovich, Eric Macdonald, Mario Rodriguez, Gerry Knapp, Yousub Lee, Thomas Feldhausen, Pedro Cortes

Research output: Contribution to journal › Article › peer-review

Abstract

Hybrid manufacturing combines the simultaneous benefits of additive manufacturing (complex geometries, part consolidation, and mass customization) with the advantages of subtractive manufacturing (superior surface finish and enhanced dimensional accuracies) by integrating a suite of complementary traditional processes into a base platform of additive manufacturing. The use of hybrid technology has grown in recent years given its capabilities on repairing metallic structures, producing parts with conformal cooling features, and manufacturing functionally graded products. These kinds of capabilities are of great interest to the medical implant, energy, automotive, maritime, and aerospace industry sectors, among many other fields. This work investigated the mechanical properties of stainless steel (SS) 316L as a function of different tool paths strategies using an integrated 5-axis CNC hybrid Mazak system with a laser hot wire deposition system (LHWDS). This study includes the evaluation of different printing parameters and their impact on the quality of the printed bead as well as the incorporation of a structure–property material relationship based on the mechanical performance of the manufactured coupons.

Original language	English
Pages (from-to)	3281-3292
Number of pages	12
Journal	International Journal of Advanced Manufacturing Technology
Volume	134
Issue number	7-8
DOIs	https://doi.org/10.1007/s00170-024-14308-x
State	Published - Oct 2024

Funding

\u201CThis material is based on research sponsored by the Air Force Research Laboratory under agreement number FA8650-20-2-5700. The U.S. Government is authorized to reproduce and distribute reprints for Governmental purposes notwithstanding any copyright notation thereon\u201D. The authors also acknowledge the Friedman endowment for supporting this work. The authors would like to acknowledge the support of Oak Ridge National Laboratory managed by UT-Battelle, LLC, for U.S. Department of Energy under contract DEAC05-00OR22725.

Funders	Funder number
Oak Ridge National Laboratory
Air Force Research Laboratory	FA8650-20-2-5700
Air Force Research Laboratory
U.S. Department of Energy	DEAC05-00OR22725
U.S. Department of Energy

Keywords

Additive manufacturing
Directed energy deposition (DED)
Hybrid manufacturing
Laser hot-wire deposition
Subtractive manufacturing
Wire, and laser additive manufacturing (WLAM)

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10.1007/s00170-024-14308-x

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Yelamanchi, B., Alok, A., Prokop, A., Martin, H., Vuksanovich, B., Macdonald, E., Rodriguez, M., Knapp, G., Lee, Y., Feldhausen, T., & Cortes, P. (2024). Influence of printing parameters on the mechanical behavior of 3D-printed SS316L parts manufactured using laser hot wire directed energy deposition. International Journal of Advanced Manufacturing Technology, 134(7-8), 3281-3292. https://doi.org/10.1007/s00170-024-14308-x

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title = "Influence of printing parameters on the mechanical behavior of 3D-printed SS316L parts manufactured using laser hot wire directed energy deposition",

abstract = "Hybrid manufacturing combines the simultaneous benefits of additive manufacturing (complex geometries, part consolidation, and mass customization) with the advantages of subtractive manufacturing (superior surface finish and enhanced dimensional accuracies) by integrating a suite of complementary traditional processes into a base platform of additive manufacturing. The use of hybrid technology has grown in recent years given its capabilities on repairing metallic structures, producing parts with conformal cooling features, and manufacturing functionally graded products. These kinds of capabilities are of great interest to the medical implant, energy, automotive, maritime, and aerospace industry sectors, among many other fields. This work investigated the mechanical properties of stainless steel (SS) 316L as a function of different tool paths strategies using an integrated 5-axis CNC hybrid Mazak system with a laser hot wire deposition system (LHWDS). This study includes the evaluation of different printing parameters and their impact on the quality of the printed bead as well as the incorporation of a structure–property material relationship based on the mechanical performance of the manufactured coupons.",

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doi = "10.1007/s00170-024-14308-x",

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Yelamanchi, B, Alok, A, Prokop, A, Martin, H, Vuksanovich, B, Macdonald, E, Rodriguez, M, Knapp, G , Lee, Y , Feldhausen, T & Cortes, P 2024, 'Influence of printing parameters on the mechanical behavior of 3D-printed SS316L parts manufactured using laser hot wire directed energy deposition', International Journal of Advanced Manufacturing Technology, vol. 134, no. 7-8, pp. 3281-3292. https://doi.org/10.1007/s00170-024-14308-x

Influence of printing parameters on the mechanical behavior of 3D-printed SS316L parts manufactured using laser hot wire directed energy deposition. / Yelamanchi, Bharat; Alok, Aayush; Prokop, Andrew et al.
In: International Journal of Advanced Manufacturing Technology, Vol. 134, No. 7-8, 10.2024, p. 3281-3292.

Research output: Contribution to journal › Article › peer-review

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AU - Martin, Holly

AU - Vuksanovich, Brian

AU - Macdonald, Eric

AU - Rodriguez, Mario

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AU - Lee, Yousub

AU - Feldhausen, Thomas

AU - Cortes, Pedro

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ER -

Influence of printing parameters on the mechanical behavior of 3D-printed SS316L parts manufactured using laser hot wire directed energy deposition

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