Influence of copper content on the high temperature tensile and low cycle fatigue behavior of cast Al-Cu-Mn-Zr alloys

Sumit Bahl, Xiaohua Hu, Kevin Sisco, J. Allen Haynes, Amit Shyam

Research output: Contribution to journalArticlepeer-review

11 Scopus citations

Abstract

The relationship between low cycle fatigue (LCF) and monotonic tensile fracture strain was investigated for cast Al-Cu-Mn-Zr alloys containing 6 and 9 wt% Cu at 250 °C. The 9% Cu alloy consisted of larger size and volume fraction of brittle intermetallic grain boundary particles that fractured during tensile tests to reduce the fracture strain by 50% compared to the 6% Cu alloy. LCF life was similar between the two alloys and weakly influenced by the particles. LCF life and fracture strain were poorly correlated due to the dominant influence of particles on monotonic tensile crack but not on fatigue crack.

Original languageEnglish
Article number105836
JournalInternational Journal of Fatigue
Volume140
DOIs
StatePublished - Nov 2020

Funding

Research sponsored by Powertrain Materials Core Program, under the Propulsion Materials Program (managed by Jerry Gibbs), Vehicle Technologies Office , U.S. Department of Energy . The authors thank Andres Rodriguez and Alex Gonzalez of Nemak SA for providing the alloys. Dana McClurg, Shane Hawkins, Kelsey Hedrick, and Tom Geer are acknowledged for their technical assistance. Jason Allen and Richard Michi are thanked for technical review of the manuscript.

FundersFunder number
Jerry Gibbs), Vehicle Technologies Office
Powertrain Materials Core Program
U.S. Department of Energy

    Keywords

    • Cast aluminum alloys
    • Finite element modeling
    • Fracture strain
    • Low cycle fatigue
    • Tensile test

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