In-Space Additive Manufacturing: A Review

Miguel Hoffmann, Alaa Elwany

Research output: Contribution to journalReview articlepeer-review

40 Scopus citations

Abstract

Manufacturing or repairing parts on-site, high geometric freedom, and feedstock efficiency have long been regarded as nascent capabilities of additive manufacturing (AM) technologies. Researchers aim to adopt these capabilities for the future of space exploration, and polymer AM demonstrations in space were achieved in 2014; however, methods to process metals and other materials are needed. This paper provides a comprehensive review of AM research tested on reduced-gravity platforms from academia and industry across the globe. In addition, complementary processes and technologies under development are summarized. Reports from the literature are categorized by established AM process terminology and processed material. Lastly, alternatives to enabling metal AM in space are discussed, and knowledge gaps are presented.

Original languageEnglish
Article number020801
JournalJournal of Manufacturing Science and Engineering
Volume145
Issue number2
DOIs
StatePublished - Feb 2023
Externally publishedYes

Funding

The authors are grateful for NASA's support under Grant No. 80NSSC19K1052. Any opinions, findings, and conclusions or recommendations expressed in this material are those of the authors and do not necessarily reflect the views of NASA.

Keywords

  • 3D printing
  • additive manufacturing
  • direct write
  • gravity
  • literature review
  • microgravity
  • space

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