In-situ x-ray computed tomography analysis of fracture mechanisms in ultrasonic additively manufactured Al-6061 alloy

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Abstract

The deformation and failure mechanisms in an ultrasonic additively manufactured Al-6061 alloy are studied using in-situ x-ray computed tomography during tensile deformation as well as ex-situ characterization with scanning electron microscopy. The role of pre-existing voids between the build layers on the failure mechanism is discussed with a focus on individual foil failures and void coalescence.

Original languageEnglish
Article number102401
JournalAdditive Manufacturing
Volume48
DOIs
StatePublished - Dec 2021

Funding

This manuscript has been authored by UT-Battelle, LLC under Contract No. DE-AC05-00OR22725 with the U.S. Department of Energy. The United States Government retains and the publisher, by accepting the article for publication,acknowledges that the United States Government retains a non-exclusive,paid-up, irrevocable, world-wide license to publish or reproduce the published form of this manuscript, or allow others to do so, for United States Government purposes. The Department of Energy will provide public access to these results of federally sponsored research in accordance with the DOE Public Access Plan ( http://energy.gov/downloads/doe-public-access-plan ) A portion of this research was sponsored by the Laboratory Directed Research and Development Program of Oak Ridge National Laboratory , managed by UT-Battelle, LLC, for the U. S. Department of Energy . EC would also like to thank Dr. Andrew Nelson at ORNL for his support of the work.

FundersFunder number
U.S. Department of Energy
Oak Ridge National Laboratory

    Keywords

    • Digital Volume Correlation
    • Failure mechanisms
    • In-situ tensile testing
    • Ultrasonic additive manufacturing
    • X-ray computed tomography

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