Improved irradiation resistance of accident-tolerant high-strength FeCrAl alloys with heterogeneous structures

Keyou S. Mao, Caleb P. Massey, Yukinori Yamamoto, King A. Unocic, Maxim N. Gussev, Dalong Zhang, Samuel A. Briggs, Omer Karakoc, Andrew T. Nelson, Kevin G. Field, Philip D. Edmondson

Research output: Contribution to journalArticlepeer-review

24 Scopus citations

Abstract

Post–neutron irradiation examination is performed on advanced accident-tolerant fuel (ATF) cladding iron-chromium-aluminum (FeCrAl) alloys with ∼10–13at. % Cr, ∼10–12 at. % Al, ∼1 at. % Mo, and minor alloying elements including Y irradiated to a damage level of 7 displacements per atom (dpa) at irradiation temperatures of 267–282 °C. A compositional dependency of the Cr and Al content is observed on the ratio of sessile and glissile dislocation loops, where the density of a⟨100⟩ type loops is somewhat higher than the a/2⟨111⟩ type loops. The α′ precipitate number density is inversely correlated to the starting Cr concentration of the alloys of interest. The irradiation to a higher dose of 7 dpa results in a higher density of dislocation loops and α′ precipitates for the same alloys at a lower irradiation dose, such as 1.8 dpa. In this work, the effect of α′ precipitates on the dislocation loop density is discussed, and the presence of α′ appears to inhibit the nucleation of loops. Compared with first-generation FeCrAl alloys, these advanced alloys with heterogeneous structure exhibit a lower Cr concentration in α′ precipitation at the same dose level; they act as weaker obstacles deviating from the primary hardening contribution from the mature α′. Hence, the overall irradiation-induced hardening decreases; our alloys show improved radiation resistance because of their stronger sink strengths. The results presented in this paper could provide insights for the design and optimization of ATF cladding materials for future fission and space applications.

Original languageEnglish
Article number117843
JournalActa Materialia
Volume231
DOIs
StatePublished - Jun 1 2022

Funding

Research was sponsored by the DOE Office of Nuclear Energy, Advanced Fuel Campaign (AFC) of the Nuclear Technology R&D program under contract DE-AC05–00OR22725. Neutron irradiation of FeCrAl alloys at ORNL's HFIR user facility was sponsored by the Scientific User Facilities Division, Office of Basic Energy Sciences, DOE. A portion of this research was conducted at ORNL's Center for Nanophase Materials Sciences (CNMS), which is a DOE Office of Science User Facility. This research was performed, in part, using instrumentation (FEI Talos) provided by the Department of Energy (DOE), Office of Nuclear Energy, Fuel Cycle R&D Program, and the Nuclear Science User Facilities (NSUF). A portion of this work was funded by a NSUF Rapid Turnaround Experiment (RTE) and was conducted at the Center for Advanced Energy Studies (CAES)–Microscopy and Characterization Suite (MaCS). The authors would like to thank Yaqiao Wu, Jatu Burns, and Megha Dubey for assistance with completing the RTE. Authors would like to thank Dr T.S. Byun (ORNL), Dr. W. Zhong, (ORNL), Mr. G.E. Mattingly (ORNL), Mr. J.W. Werden (ORNL), Ms. A.G. Le Coq (ORNL), Mr. K.D. Linton (ORNL) and Dr. P.V. Patki (University of Michigan) for discussing the results, providing fruitful comments, and reviewing the paper; staff of the Irradiated Materials Examination and Testing facility and LAMDA (Low Activation Materials Design and Analysis Laboratory) for sample transfer and preparation as well as their continuing support. Research was sponsored by the DOE Office of Nuclear Energy, Advanced Fuel Campaign (AFC) of the Nuclear Technology R&D program under contract DE-AC05–00OR22725. Neutron irradiation of FeCrAl alloys at ORNL's HFIR user facility was sponsored by the Scientific User Facilities Division, Office of Basic Energy Sciences, DOE. A portion of this research was conducted at ORNL's Center for Nanophase Materials Sciences (CNMS), which is a DOE Office of Science User Facility. This research was performed, in part, using instrumentation (FEI Talos) provided by the Department of Energy (DOE), Office of Nuclear Energy, Fuel Cycle R&D Program, and the Nuclear Science User Facilities (NSUF). A portion of this work was funded by a NSUF Rapid Turnaround Experiment (RTE) and was conducted at the Center for Advanced Energy Studies (CAES)–Microscopy and Characterization Suite (MaCS). The authors would like to thank Yaqiao Wu, Jatu Burns, and Megha Dubey for assistance with completing the RTE. Authors would like to thank Dr T.S. Byun (ORNL), Dr. W. Zhong, (ORNL), Mr. G.E. Mattingly (ORNL), Mr. J.W. Werden (ORNL), Ms. A.G. Le Coq (ORNL), Mr. K.D. Linton (ORNL) and Dr. P.V. Patki (University of Michigan) for discussing the results, providing fruitful comments, and reviewing the paper; staff of the Irradiated Materials Examination and Testing facility and LAMDA (Low Activation Materials Design and Analysis Laboratory) for sample transfer and preparation as well as their continuing support.

FundersFunder number
Advanced Fuel CampaignDE-AC05–00OR22725
Scientific User Facilities Division
U.S. Department of Energy
Office of Science
Office of Nuclear Energy
Basic Energy Sciences
Oak Ridge National Laboratory
University of Michigan

    Keywords

    • Accident tolerant
    • Dislocation loops
    • Ferritic steels
    • Irradiation
    • Precipitation

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