Hybrid metal additive/subtractive machine tools and applications

Scott Smith, Tony Schmitz, Thomas Feldhausen, Michael Sealy

Research output: Contribution to journalArticlepeer-review

Abstract

Additive manufacturing creates parts by depositing a preform, typically layer by layer. Subtractive manufacturing involves removing material from a preform to create parts. Hybrid machine tools combine both additive and subtractive processes in the same workspace. They can be used to create parts that meet functional tolerance and surface finish requirements, or to create features that are difficult to produce using additive or subtractive processes alone. This paper describes hybrid metal additive/subtractive machine tools. It covers design considerations, sensors and controls, process management, programming and software, and the impact on the design space. It also identifies future research challenges.

Original languageEnglish
Pages (from-to)615-638
Number of pages24
JournalCIRP Annals - Manufacturing Technology
Volume73
Issue number2
DOIs
StatePublished - Jan 2024

Funding

This manuscript has been authored in part by UT-Battelle, LLC under Contract No. DE-AC05-00OR22725 with the DOE. The US Government retains and the publisher, by accepting the article for publication, acknowledges that the US Government retains a non-exclusive, paid-up, irrevocable, world-wide license to publish or reproduce the published form of this manuscript, or allow others to do so, for United States Government purposes. The DOE will provide public access to these results of federally sponsored research in accordance with the DOE Public Access Plan ( http://energy.gov/downloads/doe-public-access-plan ). The authors also gratefully acknowledge support from the US Department of Defense, OSD Contract WFZ35901.

FundersFunder number
DOE Public Access Plan
US Government
DOE
U.S. Department of Defense
OSDWFZ35901

    Keywords

    • Additive manufacturing
    • Hybrid
    • Machine tool

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