Abstract
2D covalent organic frameworks (2D COFs) are a unique materials platform that combines covalent connectivity, structural regularity, and molecularly precise porosity. However, 2D COFs typically form insoluble aggregates, thus limiting their processing via additive manufacturing techniques. In this work, colloidal suspensions of boronate-ester-linked 2D COFs are used as a spray-coating ink to produce large-area 2D COF thin films. This method is synthetically general, with five different 2D COFs prepared as colloidal inks and subsequently spray-coated onto a diverse range of substrates. Moreover, this approach enables the deposition of multiple 2D COF materials simultaneously, which is not possible by polymerizing COFs on substrates directly. When combined with stencil masks, spray-coated 2D COFs are rapidly deposited as thin films larger than 200 cm2 with line resolutions below 50 µm. To demonstrate that this deposition scheme preserves the desirable attributes of 2D COFs, spray-coated 2D COF thin films are incorporated as the active material in acoustic sensors. These 2D-COF-based sensors have a 10 ppb limit-of-quantification for trimethylamine, which places them among the most sensitive sensors for meat and seafood spoilage. Overall, this work establishes a scalable additive manufacturing technique that enables the integration of 2D COFs into thin-film device architectures.
Original language | English |
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Article number | 2004205 |
Journal | Advanced Materials |
Volume | 32 |
Issue number | 42 |
DOIs | |
State | Published - Oct 1 2020 |
Bibliographical note
Publisher Copyright:© 2020 Wiley-VCH GmbH
Funding
A.M.E. and N.P.B. contributed equally to this work. The authors acknowledge the Army Research Office for a Multidisciplinary University Research Initiatives (MURI) award under grant number W911NF-15-1-0447. N.P.B. and A.M.E. also acknowledge the Department of Energy (Grant DE-SC0019356) for support of the 2D COF spray coating work. A.M.E. (DGE-1324585), M.J.S. (DGE-1842165), I.C. (DGE-1842165), and N.P.B. were supported by National Science Foundation Graduate Research Fellowships. A.M.E., M.J.S., and I.C were supported by Ryan Fellowships provided by the International Institute of Nanotechnology. N.P.B. and M.C.H. acknowledge the Department of Energy (Grant DE-SC0019356) and the National Science Foundation (Grant DMR-1720139) for support of the 2D COF spray coating work. M.R.R. acknowledges the U.S. Department of Energy Office of Science (Basic Energy Sciences) for research funding and the National Energy Research Scientific Computing Center (NERSC), a U.S. Department of Energy Office of Science User Facility, operated under Contract No. DE-AC02-05CH11231, for access to supercomputing resources. Parts of this work were performed at the DuPont-Northwestern-Dow Collaborative Access Team (DND-CAT) located at Sector 5 and Sector 8 of the Advanced Photon Source (APS). DND-CAT is supported by Northwestern University, E.I. DuPont de Nemours & Co., and the Dow Chemical Company. This research used resources of the Advanced Photon Source and Center for Nanoscale Materials, both U.S. Department of Energy (DOE) Office of Science User Facilities operated for the DOE Office of Science by Argonne National Laboratory under Contract No. DE- AC0206CH11357. This work has also made use of the IMSERC, EPIC, Keck II, and NUANCE facilities at Northwestern University, which have received support from the Soft and Hybrid Nanotechnology Experimental (SHyNE) Resource (NSF ECCS-1542205), the MRSEC program (NSF DMR-1720139) at the Materials Research Center, the Keck Foundation, the State of Illinois, and International Institute for Nanotechnology (IIN). A.M.E. and N.P.B. contributed equally to this work. The authors acknowledge the Army Research Office for a Multidisciplinary University Research Initiatives (MURI) award under grant number W911NF‐15‐1‐0447. N.P.B. and A.M.E. also acknowledge the Department of Energy (Grant DE‐SC0019356) for support of the 2D COF spray coating work. A.M.E. (DGE‐1324585), M.J.S. (DGE‐1842165), I.C. (DGE‐1842165), and N.P.B. were supported by National Science Foundation Graduate Research Fellowships. A.M.E., M.J.S., and I.C were supported by Ryan Fellowships provided by the International Institute of Nanotechnology. N.P.B. and M.C.H. acknowledge the Department of Energy (Grant DE‐SC0019356) and the National Science Foundation (Grant DMR‐1720139) for support of the 2D COF spray coating work. M.R.R. acknowledges the U.S. Department of Energy Office of Science (Basic Energy Sciences) for research funding and the National Energy Research Scientific Computing Center (NERSC), a U.S. Department of Energy Office of Science User Facility, operated under Contract No. DE‐AC02‐05CH11231, for access to supercomputing resources. Parts of this work were performed at the DuPont‐Northwestern‐Dow Collaborative Access Team (DND‐CAT) located at Sector 5 and Sector 8 of the Advanced Photon Source (APS). DND‐CAT is supported by Northwestern University, E.I. DuPont de Nemours & Co., and the Dow Chemical Company. This research used resources of the Advanced Photon Source and Center for Nanoscale Materials, both U.S. Department of Energy (DOE) Office of Science User Facilities operated for the DOE Office of Science by Argonne National Laboratory under Contract No. DE‐ AC0206CH11357. This work has also made use of the IMSERC, EPIC, Keck II, and NUANCE facilities at Northwestern University, which have received support from the Soft and Hybrid Nanotechnology Experimental (SHyNE) Resource (NSF ECCS‐1542205), the MRSEC program (NSF DMR‐1720139) at the Materials Research Center, the Keck Foundation, the State of Illinois, and International Institute for Nanotechnology (IIN).
Funders | Funder number |
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DOE Office of Science | |
E.I. DuPont de Nemours & Co. | |
IIN | |
International Institute for Nanotechnology | |
International Institute of Nanotechnology | |
National Energy Research Scientific Computing Center | |
Soft and Hybrid Nanotechnology Experimental | NSF ECCS‐1542205 |
U.S. Department of Energy Office of Science | |
National Science Foundation | |
U.S. Department of Energy | DE‐SC0019356, DGE‐1842165, DGE‐1324585 |
Army Research Office | W911NF‐15‐1‐0447 |
W. M. Keck Foundation | |
Dow Chemical Company | |
DuPont | |
Office of Science | |
Basic Energy Sciences | |
Argonne National Laboratory | DE‐ AC0206CH11357 |
Northwestern University | |
Materials Research Science and Engineering Center, Harvard University | NSF DMR‐1720139 |
International Institute for Nanotechnology, Northwestern University | DMR‐1720139 |
National Energy Research Scientific Computing Center | DE‐AC02‐05CH11231 |
Keywords
- acoustic sensors
- additive manufacturing
- covalent organic framework (COF)
- solution processing
- thin-films