Grinding wheel condition monitoring with boosted minimum distance classifiers

T. Warren Liao, Fengming Tang, J. Qu, P. J. Blau

Research output: Contribution to journalArticlepeer-review

58 Scopus citations

Abstract

Grinding wheels get dull as more material is removed. This paper presents a methodology to detect a 'dull' wheel online based on acoustic emission (AE) signals. The methodology has three major steps: preprocessing, signal analysis and feature extraction, and constructing boosted classifiers using the minimum distance classifier (MDC) as the weak learner. Two booting algorithms, i.e., AdaBoost and A-Boost, were implemented. The methodology was tested with signals obtained in grinding of two ceramic materials with a diamond wheel under different grinding conditions. The results of cross-validation tests indicate that: (i) boosting greatly improves the effectiveness of the basic MDC; (ii) over all A-Boost does not outperform AdaBoost in terms of classification accuracy; and (iii) the performance of the boosted classifiers improves as the ensemble size increases.

Original languageEnglish
Pages (from-to)217-232
Number of pages16
JournalMechanical Systems and Signal Processing
Volume22
Issue number1
DOIs
StatePublished - Jan 2008

Funding

The authors acknowledge the support provided by two Programs: (i) the High Temperature Materials Laboratory User Program, Oak Ridge National Laboratory sponsored by the Assistant Secretary for Energy Efficiency and Renewable Energy, Office of Transportation Technologies, and (ii) the Louisiana Board's NSF ESPCoR Links Program with contract number NSF(2005)-LINK-06.

Keywords

  • AR model
  • Acoustic emission
  • Boosting
  • Condition monitoring
  • Grinding wheel
  • Minimum distance classifier
  • Wear

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