Grain structure and dislocation density measurements in a friction-stir welded aluminum alloy using X-ray peak profile analysis

Wanchuck Woo, Levente Balogh, Tamás Ungár, Hahn Choo, Zhili Feng

Research output: Contribution to journalArticlepeer-review

150 Scopus citations

Abstract

The dislocation density and grain structure of a friction-stir welded 6061-T6 aluminum alloy were determined as a function of distance from the weld centerline using high-resolution micro-beam X-ray diffraction. The results of the X-ray peak profile analysis show that the dislocation density is about 1.2 × 1014 m-2 inside and 4.8 × 1014 m-2 outside of the weld region. The average subgrain size is about 180 nm in both regions. Compared to the base material, the dislocation density was significantly decreased in the dynamic recrystallized zone of the friction-stir welds, which is in good correlation with the TEM observations. The influence of the dislocation density on the strain hardening behavior during tensile deformation is also discussed.

Original languageEnglish
Pages (from-to)308-313
Number of pages6
JournalMaterials Science and Engineering: A
Volume498
Issue number1-2
DOIs
StatePublished - Dec 20 2008

Keywords

  • Aluminum alloy
  • Dislocation density
  • Friction-stir welding
  • Grain size
  • Strain hardening
  • X-ray diffraction

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