Evolutionary selection growth of two-dimensional materials on polycrystalline substrates

Ivan V. Vlassiouk, Yijing Stehle, Pushpa Raj Pudasaini, Raymond R. Unocic, Philip D. Rack, Arthur P. Baddorf, Ilia N. Ivanov, Nickolay V. Lavrik, Frederick List, Nitant Gupta, Ksenia V. Bets, Boris I. Yakobson, Sergei N. Smirnov

Research output: Contribution to journalArticlepeer-review

227 Scopus citations

Abstract

There is a demand for the manufacture of two-dimensional (2D) materials with high-quality single crystals of large size. Usually, epitaxial growth is considered the method of choice 1 in preparing single-crystalline thin films, but it requires single-crystal substrates for deposition. Here we present a different approach and report the synthesis of single-crystal-like monolayer graphene films on polycrystalline substrates. The technological realization of the proposed method resembles the Czochralski process and is based on the evolutionary selection 2 approach, which is now realized in 2D geometry. The method relies on 'self-selection' of the fastest-growing domain orientation, which eventually overwhelms the slower-growing domains and yields a single-crystal continuous 2D film. Here we have used it to synthesize foot-long graphene films at rates up to 2.5 cm h-1 that possess the quality of a single crystal. We anticipate that the proposed approach could be readily adopted for the synthesis of other 2D materials and heterostructures.

Original languageEnglish
Pages (from-to)318-322
Number of pages5
JournalNature Materials
Volume17
Issue number4
DOIs
StatePublished - Apr 1 2018

Funding

This research was supported by the Laboratory Directed Research and Development Program and the Technology Innovation Program of ORNL managed by UT-Battelle, LLC, for the US Department of Energy (I.V.V. and Y.S.) and by ARPA-e award number DE-AR0000651 (I.V.V. and S.N.S.). STEM/TEM was supported as part of the Fluid Interface Reactions, Structures and Transport (FIRST) Center, an Energy Frontier Research Center funded by the DOE BES (R.R.U.). A portion of this research was conducted at the Center for Nanophase Materials Sciences, ORNL, by the Scientific User Facilities Division, DOE. The authors thank H. Meyer for XPS data. Work at Rice was supported by the DOE BES (DE-SC0012547) and in part (graphene-ribbon electronics motivation) by the Office of Naval Research (N00014-15-1-2372).

FundersFunder number
DOE BES
Energy Frontier Research Center
US Department of Energy
UT-Battelle
Office of Naval ResearchN00014-15-1-2372
Foundation for Ichthyosis and Related Skin Types
Interface
Advanced Research Projects Agency - EnergyDE-AR0000651
Oak Ridge National Laboratory
Laboratory Directed Research and Development
Rice UniversityDE-SC0012547

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