Evaluation of weld porosity in laser beam seam welds: Optimizing continuous wave and square wave modulated processes

Jerome Norris, Matthew Perricone, R. Allen Roach, Kevin Faraone, Chad Ellison

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

6 Scopus citations

Abstract

Nd:YAG laser joining is a high energy density (HED) process that can produce high-speed, low-heat input welds with a high depth-to-width aspect ratio. This is optimized by formation of a "keyhole" in the weld pool resulting from high vapor pressures associated with laser interaction with the metallic substrate. It is generally accepted that pores form in HED welds due to the instability and frequent collapse of the keyhole. In order to maintain an open keyhole, weld pool forces must be balanced such that vapor pressure and weld pool inertia forces are in equilibrium. Travel speed and laser beam power largely control the way these forces are balanced, as well as welding mode (Continuous Wave or Square Wave) and shielding gas type [1]. A study into the phenomenon of weld pool porosity in 304L stainless steel was conducted to better understand and predict how welding parameters impact the weld pool dynamics that lead to pore formation.

Original languageEnglish
Title of host publication26th International Congress on Applications of Lasers and Electro-Optics, ICALEO 2007 - Congress Proceedings
PublisherLaser Institute of America
ISBN (Print)9780912035888
DOIs
StatePublished - 2007
Externally publishedYes
Event26th International Congress on Applications of Lasers and Electro-Optics, ICALEO 2007 - Orlando, FL, United States
Duration: Oct 29 2007Nov 1 2007

Publication series

Name26th International Congress on Applications of Lasers and Electro-Optics, ICALEO 2007 - Congress Proceedings

Conference

Conference26th International Congress on Applications of Lasers and Electro-Optics, ICALEO 2007
Country/TerritoryUnited States
CityOrlando, FL
Period10/29/0711/1/07

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