Energy-efficient operation of the thermal management system in electric vehicles via integrated model predictive control

The thermal management system (TMS) in electric vehicles (EVs) is a comprehensive system that integrates an air conditioning system for the cabin, a temperature control system for the battery, and a cooling system for the motor. The currently used PI control strategy can only meet the basic TMS functions and cause high energy consumption. In this paper, we present a novel model predictive control (MPC) strategy for the TMS to optimize operational performance in real time. Different from the independent PI control for the individual components, MPC can predict future operation conditions and provide the optimal operating inputs in advance. A complete control-oriented model for MPC is developed, and the MPC strategy is designed to minimize the total power consumption of the TMS under the control-oriented model and constraints. The evaluation is carried out under several cases including the fixed ambient temperature, realistic ambient temperature, and different vehicle speeds. The results showed that the novel MPC strategy saved energy consumption by 5.9%–10.3% in these cases when compared to the PI strategy, demonstrating the effectiveness and feasibility of the proposed MPC control.