Energy and economics analyses of condenser evaporative precooling for various climates, buildings and refrigerants

Condenser evaporative pre-coolers provide a low cost retrofit option for existing packaged rooftop air conditioning application units. This paper aimed to provide a comprehensive study to assess energy savings and peak power reductions of condenser evaporative cooling. Condenser evaporative cooling leads to a lower temperature of the air entering the condenser of a rooftop unit, which results in smaller compressor power consumption. Using EnergyPlus building energy simulations, we mapped the impacts on energy savings and energy reductions at peak ambient temperatures in three building types and 16 locations with levels of pad effectiveness and demonstrated the effects on air conditioner using either R22 or R410A as refrigerants. Economics and control strategy to maximize the cost saving were also investigated. The results demonstrate that energy savings are much greater for HVAC systems with the refrigerant R410A than they are with R22, and evaporative pre-cooling provides the opportunity for annual energy savings and peak demand reductions, with significant potential in hot, dry climates. Additionally, we validated an improved mathematical model for estimating the condenser pre-cooling wet bulb efficiency which shows clear advantage over the current EnergyPlus model.