EFFECTS OF SURFACE ROUGHNESS ON THREE-DIMENSIONAL FLOW STRUCTURE WITHIN SHAPED FILM COOLING HOLES

Andrew J. Banko, Michael J. Benson, F. Todd Davidson, Wasif Zia, Alireza Bordbar, Christopher Boyce, Emma M. Veley, Karen A. Thole

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

1 Scopus citations

Abstract

Additive manufacturing (AM) techniques are expanding what is possible for designing and constructing gas turbine components that can handle increasingly harsh operating conditions. However, AM techniques can also introduce surface roughness that is more prominent than conventional manufacturing methods. The influence of this roughness could have an important effect on the performance of film cooling holes. However, little is known experimentally on what happens inside of a film cooling hole since this region is challenging to access with traditional measurement techniques. This study uses magnetic resonance velocimetry (MRV) to observe the in-hole flow structure of a scaled version of a baseline diffuser-shaped hole configuration with and without surface roughness at two blowing ratio conditions. The roughness geometry is derived from computed tomography (CT) scans of a metal-AM diffuser hole. The three-component, three-dimensional, time-averaged velocity field is measured by MRV and includes the flow from the plenum, within the hole, and in the vicinity of the hole exit. The momentum distribution within the diffuser differs between the smooth and rough holes, with peak velocities and flow asymmetry influenced by the surface roughness. Flow along the leeward wall of the diffuser is nearly separated, and the size of this separated flow region is smaller in the roughened cases. These effects are accentuated at larger blowing ratio. These data provide explanatory evidence of how the momentum distribution within smooth and rough holes may impact surface effectiveness results downstream of the shaped holes. CT scans of the surface roughness coupled with the MRV measurements provide non-optical means to characterize the hole geometry and as-built performance of additively manufactured test coupons with important implications for the field.

Original languageEnglish
Title of host publicationHeat Transfer - Combustors; Film Cooling
PublisherAmerican Society of Mechanical Engineers (ASME)
ISBN (Electronic)9780791887004
DOIs
StatePublished - 2023
Externally publishedYes
EventASME Turbo Expo 2023: Turbomachinery Technical Conference and Exposition, GT 2023 - Boston, United States
Duration: Jun 26 2023Jun 30 2023

Publication series

NameProceedings of the ASME Turbo Expo
Volume7-A

Conference

ConferenceASME Turbo Expo 2023: Turbomachinery Technical Conference and Exposition, GT 2023
Country/TerritoryUnited States
CityBoston
Period06/26/2306/30/23

Funding

A.J.B., M.J.B., and F.T.D. were supported by the Air Force Research Laboratory. W.Z., A.B., and C.B. were supported by the United States Army under contract number W911NF-22-2-0100. A.B. and C.B. also acknowledge support from the National Science Foundation under grant number 2024346. E.M.V. and K.A.T. were supported by the Department of Energy under award number DE-FE0025011.

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