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Effects of high energy laser peening followed by pre-hot corrosion on stress relaxation, microhardness and fatigue life and strength of single crystal nickel CMSX-4® superalloy

  • Nicolau I. Morar
  • , Noah Holtham
  • , Lloyd Hackel
  • , Keivan Davami
  • , Montu Sharma
  • , Adrian Dewald
  • , Rajkumar Roy

Research output: Contribution to journalConference articlepeer-review

3 Scopus citations

Abstract

This study investigated the stress relaxation and fatigue life and strength of laser peened single crystal nickel superalloy specimens following hot corrosion exposure and then fatigue testing compared to un-peened and shot peened specimens. The specimens were treated by conventional laser peening and a new cyclic laser peening plus thermal microstructure engineering process. Stress measurements by slitting showed the plastic penetration depth of laser peening exceeded shot peening by a factor of 24. Un-peened and peened specimens were exposed to sulphate corrosives at 700°C for 300 hours and then fatigue tested. Tests of five non-laser peened specimens all failed in low cycle fatigue regime whereas three identically tested laser peened specimens all achieved multi-million-cycle runout without failure, indicating fully consistent large benefit for life by laser peening. Additional tests showed fatigue strength improvement of 2:1 by laser peening.

Original languageEnglish
Pages (from-to)625-632
Number of pages8
JournalProcedia Structural Integrity
Volume57
DOIs
StatePublished - 2023
Externally publishedYes
Event10th International Conference on Fatigue Design, FatDes 2023 - Cetim, Senlis, France
Duration: Nov 29 2023Nov 30 2023

Funding

The authors acknowledge the support of the Engineering and Physical Research Council (EPSRC) Platform Grant (grant number EP/P027121/1)..

Keywords

  • corrosion
  • fatigue strength
  • laser shock peening
  • Ni-based superalloy
  • stress relaxation

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