Economic analysis of fuel ethanol production from corn starch using fluidized-bed bioreactors

M. S. Krishnan, F. Taylor, B. H. Davison, N. P. Nghiem

Research output: Contribution to journalArticlepeer-review

50 Scopus citations

Abstract

The economics of fuel ethanol production from dry-milled corn starch were studied in fluidized-bed bioreactors (FBRs) using immobilized biocatalysts. Glucoamylase immobilized on porous diatomaceous earth was used for hydrolysis of the starch to glucose in a packed-bed reactor. The fermentation of glucose to ethanol was carried out in FBRs using Zymomonas mobilis immobilized in κ-carageenan beads. Volumetric ethanol productivities of up to 24 g/l h were achieved in non-optimized laboratory-scale systems. For a 15 million gal/yr ethanol plant, an economic analysis of this process was performed with Aspen Plus (Aspen Technology, Cambridge, MA) process simulation software. The analysis shows that an operating cost savings in the range of 1.1-3.1 cents/gal can be realized by using the FBR technology. Copyright (C) 2000 Elsevier Science Ltd.

Original languageEnglish
Pages (from-to)99-105
Number of pages7
JournalBioresource Technology
Volume75
Issue number2
DOIs
StatePublished - Nov 2000

Funding

This work was supported by the Office of Fuels Development of the US Department of Energy under contract DE-AC05-96OR22464 with Lockheed Martin Energy Research Corporation. The technical support provided by ERRC, USDA is acknowledged. M.S. Krishnan participated in this work as a postdoctoral fellow appointed to the Postdoctoral Research Associates Program, which is administered jointly by the Oak Ridge Institute for Science and Education and the Oak Ridge National Laboratory.

FundersFunder number
Lockheed Martin Energy Research Corporation
Office of Fuels Development
U.S. Department of EnergyDE-AC05-96OR22464
Oak Ridge National Laboratory
Oak Ridge Institute for Science and Education

    Keywords

    • Economic analysis
    • Fluidized-bed bioreactors
    • Fuel ethanol
    • Immobilization

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