Dissimilar materials joining of carbon fiber polymer to dual phase 980 by friction bit joining, adhesive bonding, and weldbonding

Yong Chae Lim, Hoonmo Park, Junho Jang, Jake W. McMurray, Bradly S. Lokitz, Jong Kahk Keum, Zhenggang Wu, Zhili Feng

Research output: Contribution to journalArticlepeer-review

13 Scopus citations

Abstract

In the present work, joining of a carbon fiber-reinforced polymer and dual phase 980 steel was studied using the friction bit joining, adhesive bonding, and weldbonding processes. The friction bit joining process was optimized for the maximum joint strength by varying the process parameters. Then, the adhesive bonding and weld bonding (friction bit joining plus adhesive bonding) processes were further developed. Lap shear tensile and cross-tension testing were used to assess the joint integrity of each process. Fractured specimens were compared for the individual processes. The microstructures in the joining bit ranged from tempered martensite to fully martensite in the cross-section view of friction bit-joined specimens. Additionally, the thermal decomposition temperature of the as-received carbon fiber composite was studied by thermogravimetric analysis. Fourier-transform infrared-attenuated total reflectance spectroscopy and X-ray diffraction measurements showed minimal variations in the absorption peak and diffraction peak patterns, indicating insignificant thermal degradation of the carbon fiber matrix due to friction bit joining.

Original languageEnglish
Article number865
JournalMetals
Volume8
Issue number11
DOIs
StatePublished - Nov 2018

Funding

Funding: This research was funded by Hyundai Motor Company in Korea under the contract number NFE-15-05748. Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37830, USA; [email protected] (Y.C.L.); [email protected] (J.W.M.); [email protected] (Z.W.) Central Advanced Research and Engineering Institute, Hyundai Motor Company, Uiwang, Gyeonggi 16802, Korea; [email protected] (H.P.); [email protected] (J.J.) Center for Nanophase Materials Science, Oak Ridge National Laboratory, Oak Ridge, TN 37830, USA; [email protected] (B.S.L.); [email protected] (J.K.K.) Neutron Scattering Division, Oak Ridge National Laboratory, Oak Ridge, TN 37830, USA Correspondence: [email protected]; Tel.: +1-865-576-3797 This manuscript has been authored by UT-Battelle, LLC, under contract DE-AC05-00OR22725 with the US Department of Energy (DOE). The US government retains and the publisher, by accepting the article for publication, acknowledges that the US government retains a nonexclusive, paid-up, irrevocable, worldwide license to publish or reproduce the published form of this manuscript, or allow others to do so, for US government purposes. DOE will provide public access to these results of federally sponsored research in accordance with the DOE Public Access Plan (http://energy.gov/downloads/doe-public-access-plan).

Keywords

  • Adhesive bonding
  • Carbon fiber-reinforced polymer
  • Dissimilar material joining
  • Dual-phase steel
  • Friction bit joining
  • Mechanical strength
  • Weld bonding

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