Design of ITER Relief Lines

The ITER Cryogenic system is one of the most complex cryogenic systems in the world. It includes roughly 5 km of cryogenic transfer line (cryolines) having large number of layout singularities in terms of bends at odd angles and branches. The relief lines are particularly important cryolines as they collect the helium from outlet of all process safety valves of the cryogenic clients and transfers it back to cryoplant. The total length of ITER relief lines is around 1.6 km with process pipe size varying from DN 50 to DN 200. While some part of relief lines carries warm helium for the recovery system, most part of the relief line is vacuum jacketed cryoline which carries cold helium from the clients. The final detailed design of relief lines has been completed. The paper describes the major input data and constraints for design of relief lines, design steps, flexibility and structural analysis approach and major design outcome.